Pneumatics Archives - Ģą˝ĘÓƵ /category/pneumatics/ Motion Control and Fluid Handling Solution Experts Mon, 21 Oct 2024 19:05:42 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.2 /wp-content/uploads/2020/04/cropped-rg-favicon-2-32x32.png Pneumatics Archives - Ģą˝ĘÓƵ /category/pneumatics/ 32 32 Maximizing Machinery Efficiency: Unveiling the Benefits of FRLs (Filter-Regulator-Lubricator) /frls-improve-air-quality-and-extend-the-life-of-your-system/ Fri, 31 May 2024 12:43:44 +0000 /?p=11610 In the realm of machinery operation and maintenance, every cog, gear and piston plays a vital role in ensuring seamless functionality. Among the unsung heroes in this intricate ecosystem are Filter-Regulator-Lubricators (FRLs), a trio of components combined to optimize machinery performance and longevity. Let’s delve into the world of FRLs and uncover the myriad benefits they offer.

Enhanced Equipment Longevity

At the heart of FRLs lies their capacity to prolong the lifespan of machinery. By integrating filters into the system, FRLs prevent contaminants such as dust, debris, and moisture from infiltrating critical components. This filtration mechanism not only safeguards machinery against wear and tear but also mitigates the risk of costly repairs and downtime.

Optimal Air Pressure Control

Regulators within FRLs act as the gatekeepers of air pressure, ensuring a steady and controlled flow to the machinery. By fine-tuning pressure levels, regulators optimize equipment performance, thereby minimizing energy consumption and bolstering operational efficiency. Whether it’s pneumatic tools or industrial automation systems, precise pressure regulation is indispensable for achieving peak productivity.

Lubrication for Smooth Operation

The lubricator component of FRLs injects a calculated amount of lubricant into the airflow, facilitating smooth and frictionless movement of machinery parts. This not only reduces friction-related wear but also prevents corrosion, thereby extending the operational life of critical components. From conveyor belts to hydraulic systems, proper lubrication is the cornerstone of efficient machinery operation.

Operational Consistency and Reliability

One of the most significant advantages of FRLs is their ability to uphold operational consistency and reliability. By maintaining clean air quality, optimal pressure levels, and adequate lubrication, FRL-equipped machinery operates with precision and predictability. This consistency translates into enhanced product quality, reduced production variability, and ultimately, greater customer satisfaction.

Improved Safety Standards

In industrial settings where machinery operates under high pressure and velocity, safety is paramount. FRLs contribute to a safer work environment by regulating air pressure within safe thresholds and preventing malfunctions caused by contaminated or inadequately lubricated components. By reducing the likelihood of equipment failures and accidents, FRLs play a pivotal role in ensuring workplace safety compliance.

Cost Savings and Return on Investment

While there is an initial investment to implement FRLs, the long-term benefits far outweigh the costs. By extending machinery lifespan, reducing maintenance expenses, and optimizing energy efficiency, FRLs generate substantial cost savings over their operational lifespan. Moreover, the enhanced productivity and reliability afforded by FRL-equipped machinery contribute to a higher return on investment, making them a prudent choice for businesses seeking to maximize operational efficiency.

Environmental Sustainability

Beyond their economic benefits, FRLs also contribute to environmental sustainability. By minimizing energy consumption through precise pressure regulation and reducing the need for frequent equipment replacements, FRLs help mitigate carbon emissions and resource depletion. Additionally, by preventing air and fluid leaks, FRLs minimize the release of pollutants into the environment, further reducing the ecological footprint of industrial operations.

Adaptability and Versatility

FRLs are not one-size-fits-all solutions; rather, they are adaptable to a wide range of applications and industries. Whether it’s manufacturing, automotive, aerospace, or pharmaceuticals, FRLs can be customized to meet the specific requirements of diverse machinery and operating environments. This versatility makes FRLs indispensable assets for businesses seeking scalable and flexible solutions to their operational needs.

Conclusion

In the intricate tapestry of machinery operation and maintenance, Filter-Regulator-Lubricators (FRLs) emerge as indispensable components for maximizing efficiency, reliability, and longevity. From safeguarding against contaminants to optimizing air pressure and facilitating smooth operation through lubrication, FRLs offer a myriad of benefits across various industries. As businesses continue to prioritize operational excellence and sustainability, integrating FRLs into their machinery infrastructure remains a strategic imperative for staying ahead in an increasingly competitive landscape. For your FRL needs, today. Our experience team can assist you in selecting what’s right for your application.

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IoT Technology Drives Superior Results Across Industries /iot-technology-is-helping-drive-better-results-across-a-variety-of-industries/ Mon, 27 Mar 2023 16:12:13 +0000 /?p=10149 The manufacturing industry is undergoing a digital transformation, which has led to the rise of smart manufacturing. Smart manufacturing is a system that utilizes data and technology to optimize production processes and increase efficiency. One of the most significant advancements in smart manufacturing is the integration of wireless sensing technology. This technology has the potential to revolutionize the manufacturing landscape, and Parker IoT is leading the charge.

What is Wireless Sensing Parker IoT?

is a system that allows manufacturers to collect data in real-time from their production processes. This data is then analyzed to optimize production processes and increase efficiency. Parker IoT is a company that specializes in wireless sensing solutions. Their offerings include wireless sensing products that can be used in various applications.

Benefits of Wireless Sensing Parker IoT

Wireless sensing technology has numerous benefits for manufacturers. One of the most significant benefits is the ability to collect data in real-time. This data can then be analyzed to detect issues before they occur, enabling manufacturers to implement measures to prevent downtime. With wireless sensing Parker IoT, manufacturers can also monitor their production processes remotely, allowing them to make informed decisions without being physically present. Furthermore, wireless sensing technology can help manufacturers optimize their production processes, leading to increased efficiency and reduced costs.

IoT and Smart Manufacturing

The Internet of Things (IoT) is a network of devices that are connected to the internet and can communicate with each other. IoT is a crucial component of smart manufacturing. By connecting devices and collecting data, manufacturers can optimize their production processes and increase efficiency. Parker IoT is at the forefront of IoT for smart manufacturing. Their wireless sensing solutions are designed to integrate with IoT networks, allowing manufacturers to collect and analyze data easily.

The Future of Smart Manufacturing

The future of smart manufacturing is exciting, with wireless sensing technology playing a significant role. As the technology continues to evolve, we can expect to see even more innovative solutions that will further optimize production processes and increase efficiency. Parker IoT is committed to being at the forefront of this evolution, continually developing new wireless sensing solutions that can be integrated into smart manufacturing systems.

Applications of Wireless Sensing Parker IoT in Smart Manufacturing

Wireless sensing Parker IoT has numerous applications in smart manufacturing. One of the most significant applications is predictive maintenance. With wireless sensing technology, manufacturers can collect data on their equipment and detect issues before they occur. This enables them to implement measures to prevent downtime and reduce costs. Furthermore, wireless sensing technology can be used for real-time monitoring of production processes, enabling manufacturers to make informed decisions quickly. Wireless sensing Parker IoT can also be used for quality control, allowing manufacturers to detect defects early and prevent costly recalls.

Key Features of Wireless Sensing Parker IoT

Wireless sensing Parker IoT has several key features that make it a popular choice for manufacturers. Firstly, it is easy to install and integrate into existing production processes. Secondly, it is highly accurate, providing real-time data that can be used to optimize production processes. Thirdly, it is scalable, allowing manufacturers to expand their systems as their needs grow.

Choosing the Right Wireless Sensing Parker IoT Solution for Your Business

for your business can be a daunting task. However, there are several factors to consider that can help you make an informed decision. Firstly, consider your budget and the cost of implementation. Secondly, consider the type of data you need to collect and analyze. Thirdly, consider the scalability of the solution and whether it can be expanded as your needs grow. Finally, consider the level of support offered by the vendor.

Case Studies: Successful Implementation of Wireless Sensing Parker IoT in Smart Manufacturing

Numerous manufacturers have successfully implemented wireless sensing Parker IoT in their production processes. . They were experiencing frequent downtime due to equipment failure. After implementing wireless sensing technology, they were able to detect issues before they occurred, leading to a significant reduction in downtime and an increase in efficiency. Another manufacturer is ABC, who was able to optimize their production processes using wireless sensing technology, leading to a reduction in costs and an increase in profitability.

Conclusion

Wireless sensing technology is the future of smart manufacturing, and Parker IoT is leading the charge. By integrating wireless sensing technology into their production processes, manufacturers can optimize their processes, reduce downtime, and increase efficiency. With the continued evolution of wireless sensing technology, we can expect to see even more innovative solutions that will further revolutionize the manufacturing industry.

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Choosing a Compressor: What to Look for in High Quality Breathing Aids /choosing-a-compressor-what-to-look-for-in-high-quality-breathing-aids/ Tue, 19 Jan 2021 20:05:53 +0000 /?p=6708
Serious respiratory therapist looking at lungs scan, seeing health problem, TB, stock footage

We can go weeks without eating, days without water, but within minutes without air – it’s all over. Breathing aids keep those too weak or too sick to breathe on their own a chance to survive. On December 3rd, 2020 the United States  for the respiratory virus COVID-19, and breathing aids will be responsible for saving the lives of many of them.

The need for high-quality compressors for life-saving ventilators and oxygen concentrators has never been more obvious than during the pandemic. When the life of a patient hangs in the balance nothing but the best will do. This leaves care providers begging the question, what brand is the best medical compressor for breathing aids, and why? Keep reading to learn what the leading compressors in the pneumatic industry are and why you should trust them above all the rest.

Breathing Aids in Medical Treatment

Breathing aids are often the last-chance treatment for life-threatening respiratory conditions. Patients with acute respiratory problems struggle to breathe and the  in the body can drop to levels that immediately cause health issues in the body. The normal healthy blood oxygen level is 95% and anything below 90% is cause for concern as it represents underlying health issues.

When oxygen levels in the blood dip below 90% the patient will suffer from the medical condition – Hypoxemia. °Őłó±đĚý range from mild symptoms such as shortness of breath and in extreme cases loss of brain function, organ failure, and even death. COVID-19 is only one condition that can cause oxygen levels in the blood to drop dangerously low. Others include:

  • Asthma
  • Altitude sickness
  • Amenia
  • Emphysema
  • Blood clots (particularly in the lungs)
  • Chronic Obstructive Pulmonary Disease or COPD
  • Pneumonia

Regardless of the cause, if the patient is not receiving enough oxygen on their own, some form of breathing aid is needed to get the oxygen levels in the blood back to safe levels. Nearly all hospital rooms have oxygen concentrators and they are used to treat patients on a regular basis.

Types of Breathing Aids

As the name suggests, breathing aids assist patients in the respiratory functions of the body when needed. There are several  that are used to treat patients’ respiratory issues. These machines push purified and higher concentrated oxygen/air mixtures into the lungs either through a mask or by inserting a tube into the lungs (Endotracheal Incubation). Types of breathing aids used in medical treatments include:

  • C-PAP breathing machines
  • Bilevel Positive Airway Pressure (BIPAP) breathing machines
  • Respirators
  • Ventilators
  • Oxygen Concentrators
  • Nebulizers

All these machines essentially have the same purpose – to help the patient breathe to restore and maintain good respiratory health. Oxygen delivery systems use a regulator to control the flow of oxygen from an oxygen tank. Medical applications such as ventilators utilize a compressor preparing and repurposing the air from the environment to ensure an uninterrupted steady supply.

Difference Between Respirators and Ventilators

There is an important distinction between respirators and ventilators. Respirators are devices that are designed to filter and purify breathing air to protect the health of the wearer. People use respirators by breathing through a face mask.

Respirators are most often used by professionals that work in environments where the air is too toxic to breathe safely like for firefighting and enclosed space welding. Ventilators, on the other hand, are primarily used as breathing aids.

When a patient is unable to breathe well enough on their own and requires life support they are put on a ventilator. The ventilator also functions much like a respirator in that it must deliver the best air possible to support the patient in recovery. Ventilators filter, purify, and control the oxygen levels delivered to the patient.

The Role of Compressors in Breathing Aids

The medical-grade compressor is the most vital component to provide a continuous stream of clean and safe air to the patient. In short, without the compressor operating perfectly the breathing aid device won’t work well or at all. In the case a compressor for a ventilator, if the compressor fails the patient is immediately cut off from oxygen creating a life-threatening situation.

°Őłó±đĚý have been recently updated to categorize medical compressor systems into four categories:

  • Category 1 vital systems where any interruption could cause serious harm or death to the patient (life-support)
  • Category 2 systems that may experience short interruptions minimally impacting the health of the patient
  • Category 3 systems that support patient care but with downtime not directly impeding the patient’s health care but may cause discomfort (oxygen concentrator)
  • Category 4 systems can experience failure and extended downtime with zero impact on patient care (nebulizers)

Needless to say, the quality and reliability of a medical compressor of categories 1 and 2 are of the utmost importance. The NFPA 99 regulators go on to explain the requirements of compressors for these categories as they relate to system failure and fire/explosion risk.

Dew Point Requirements

The dew point of air is the point in which the air is at the temperature that moisture concentrates and forms liquid water (dew). The air we breathe every day from our natural environment contains moisture (humidity) and this water vapor is important for our respiratory health. If you remember from science class, molecules forced closer together reduces temperature.

Thus compressed air cools when compressed. Regulations dictate that the dew point of the system be below the point of frost and condensation. As you can imagine, collections of liquid water in breathing lines would obviously pose a threat to the patient as well as risk catastrophic failure of the compressor.

Breathing aids administering medical air must maintain the proper dew point and therefore require dew point alarm systems at both the end-point and the source. Air dryers or dehumidifiers are essential in controlling the dew point they must be used throughout the system and not just at the end-point.

Other Alarms

The functions of medical compressors must be monitored constantly for irregularities. As a failing system is not always immediately  apparent alarms in the system must be installed for:

  • Reserve pump activation
  • Low pressure
  • Carbon Monoxide levels
  • Motor overload
  • High discharge temperature
  • Activation of reserve transformer

All of these alarms are required by code for manufacturers to follow, but the true measure of manufacturing is what they do to go above and beyond requirements. The best medical compressor is held to an entirely different standard which you will only find by the global leaders in the industry.

Breathing Aid Compressor by GAST

Gast Manufacturing™ has been a leader in the pneumatic products manufacturing industry since 1921. Over the years they have innovated many products including compressors. Long regarded as the top choice when quality and reliability is the most important consideration.

Their reputation for serviceability and longevity makes GAST the obvious choice for urgent care providers. GAST is well known for setting the standard for:

  • Compact and lightweight
  • Power efficiency
  • Reliability with backups systems
  • Quiet operation

GAST is constantly pushing the envelope of quality compressors and backs up their claim to fame with quality guarantees on all their products. Considering the high stakes with breathing aids, it’s no wonder they are a global leader in the industry. Click here to shop GAST compressors and vacuum pumps.

Breathe Better with JUN-AIR

Another solid choice to supply your medical compressor needs is JUN-AIR™. From clinics to operating rooms in over 100 countries, JUN-AIR offers top-quality compressors and cabinets guaranteed to serve your operational needs with the highest performance money can buy. JUN-AIR has you covered no matter your medical air compressor needs serving a variety of health sectors including:

  • Bladder and kidney stone management (ultrasonic and pneumatic lithotripsy)
  • Physical Fitness and Rehabilitation
  • Dental Care
  • Ear-Nose-Throat (ENT) disease treatments
  • Veterinarian Applications (dental and injury treatments)

JUN-AIR has been manufacturing high-quality compressors since 1958. GAST manufacturing acquired JUN-AIR in 2006 and the combined partnership brings nearly two centuries of experience and dedication to their customers unmatched by the competition. Ģą˝ĘÓƵ is an authorized distributor and proud strategic partner of Jun-Air products and breathing aid solutions.

To Breathe or Not to Breathe

Some things in life require no compromise and breathing is one of those things. When shopping around for breathing aids make sure you are getting the best technology has to offer. The patients under your care deserve that much. Our industry experts are standing by to guide you in the right direction.

Fill out our easy online form to request a quote or ask for more information. Thank you for choosing Ģą˝ĘÓƵ.

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5 Valuable Benefits of Using a Quiet Air Compressor at Your Business /5-valuable-benefits-of-using-a-quiet-air-compressor-at-your-business/ Mon, 18 Jan 2021 13:35:51 +0000 /?p=7053

´ˇĚý can impact everything from concentration and tiredness to absence from work and even human health.

A big contributor to the work environment is noise. And if you work in an industry that requires power tools and big machinery you know better than most the effect that noise can have.

The good news is, there are a variety of ways to reduce noise in the workplace. In work that involves the use of air compressors, a quiet air compressor is the best place to start.

Keep reading to learn more about quiet air compressors and the five benefits they offer your business.

What Is a Quiet Air Compressor?

Air compressors work by converting normal air into a denser, high pressurized output. They’re used in a variety of applications and industries. They come in different sizes and capacities, each of which differs in the amount of noise it produces – but, generally speaking, air compressors are noisy machines.

Sound is  (dB). For example, a whisper would be a decibel level of about 30 while a normal conversation would be about 60 dB. Decibels increase exponentially rather than proportionally and the lower the number, the quieter the noise.

Most air compressors produce as much as 92 dB of noise. A quiet air compressor, though, is intended to produce less noise than the average compressor. They typically produce as low as 40 dB.

 

What Affects the Noise Level of an Air Compressor?

There are three main factors in the amount of noise an air compressor produces. These are friction, power source, and environmental conditions. We’ll discuss each in more detail below.

Friction

In terms of friction, air compressors have a lot of moving parts that help them function, such as air intake, drive gears, and electric motors. Each of these parts in and of themselves makes a certain degree of noise and, as they touch each other while in operation, the friction creates even more noise.

Reciprocating compressors are one of the worst offenders when it comes to noise caused by friction. The small pumps used in these compressors rotate at high speeds which creates a lot of friction and a lot of noise. Piston compressor pumps don’t have that problem because they run slower but they have other moving parts that create a good deal of noise.

How the compressor is lubricated also plays a role in friction. For example, oil-lubricated compressors generally run quieter than non-lubricated compressors. On the flip side, the former requires quite a bit more maintenance than the latter.

Power Source

The way in which your air compressor is powered impacts the amount of noise the machine produces. An electric compressor is generally considered to be the quietest option. Compressors that run on gas, on the other hand, make a lot of noise because of the engine.

Environmental Conditions

The workplace or site itself will have an impact on whether or not the air compressor is too loud. Proximity plays a role in this, because the closer your employees are to the air compressor, the louder it’s going to be. Where the compressor is placed is also important for vibrational concerns, because the compressor can create mechanical vibrations that are amplified under certain conditions.

5 Benefits of a Quiet Air Compressor

Noise can cause all sorts of problems in the workplace if it’s not properly managed. It can cause negative effects on the health and safety of your employees and customers, decrease the productivity of your employees, and even hurt the relationship you have with your customers.

Many businesses that have to use air compressors have implemented methods for noise reduction such as the use of personal protective equipment, changing the location of the air compressor, and soundproofing the workplace. However, one of the easiest and most efficient ways of reducing noise caused by air compressors is to invest in a quiet air compressor.

We’re breaking down the five biggest benefits of a quiet air compressor below.

1. Location, Location, Location

Air compressors are used across a vast range of industries including construction, manufacturing, automotive, mining, and even for home projects. A quiet air compressor is especially suited to those industries where excessive noise must be avoided. That includes industries such as healthcare or dentistry and also in construction projects located in residential or protected areas.

 

2. Protect the Health of Employees and Customers

Any noise above 70 dB can damage your hearing over a prolonged period of time. Noises that are over 120 dB are almost immediately damaging to your ears. Running as low as 40 dB, quiet air compressors protect your ears as well as those of employees and customers from permanent damage.

3. Enforce Safety

The safety of a workplace can be disrupted by noise. That’s because noise can obstruct the ability of people to communicate, which gets in the way of workflow. Noise can also be distracting, which can lead to the misuse of potentially dangerous equipment.

4. Impact on Productivity

The environment in which people work has a profound . The best way to improve productivity, then, is to address issues in the working environment. Of course, that includes reducing noise.

By improving the productivity of individuals, you improve organizational productivity. This, in turn, increases the quantity and quality of the products and services a business offers.

5. Customer Relations

Reducing noise in the work environment might also improve the relationship you have with your customers. In a world where more customers are looking to get up close and personal with how their products are produced, reducing noise creates a better ambiance should you choose to allow customers into the workspace. But it also offers your customers all the same health and safety benefits that you’ve created for your employees.

Shop Air Compressors

A quiet air compressor performs all the same functions as a regular air compressor, but they do so while producing a lot less noise. They’re great for industries and work environments that demand quiet, but they improve the work environment, health, and safety of all businesses.

For a look at our air compressor location, and all of our other products, check out our catalogue.

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How Offset Printing Companies Can Dry Sheets Faster /how-offset-printing-companies-can-dry-sheets-faster/ Thu, 14 Jan 2021 20:01:15 +0000 /?p=6705  

When looking into lead times for printed products, you often see print speeds like 18,000 pages per hour marketed. At the end of the day, it means the equivalent of nearly  per year.

But what’s the biggest challenge in quality printing lead times? Believe it or not, it isn’t necessarily the speed ink can be applied to paper or paper feed times.

One of the biggest problems for getting your print jobs on-time and high-quality is drying times. How can different factors affect sheet drying times, and therefore the quality of your prints?

Keep reading to find out that and more!

Factors That Influence Drying-Times in Offset Printing

Drying times will change based on an almost unlimited number of factors, it seems. Sheets that aren’t given the proper amount of time to dry, typically between 5-8 hours, have issues with ink adhesion, bleeding, and smearing.

Several of the most impactful and common factors that have solutions are:

  • Amount of ink being applied
  • Ink drying component concentration
  • Fountain solution dose
  • Paper moisture content
  • Fountain solution or paper pH value
  • Ink composition
  • Low temperature or high humidity in the printing room
  • Ink and varnish viscosity

There are numerous solutions for each scenario, which we’ll get into later. Just knowing the solution isn’t good enough though, because we need to know in detail why these issues cause drying problems.

What is the nature of offset printing that causes issues with paper and ink drying, anyway?

One of the largest contributing factors comes next — design.

Design Dilemma: Color Conversions

The majority of designs today are actually designed with a “digital-first” mindset. That is, logos are designed to primarily look good on smartphone and computer screens, and secondarily on printed materials.

An exception to this case might be if there are physical products and packaging.

One of the biggest issues is converting color from an , or four-color process, used in offset printing. A lot of younger or self-taught designers do the majority of their work on digital media, without much print-specific experience or training.

Many don’t deal with CMYK enough to know the difference between various CMYK ICC profiles, their history, and uses. More on the fixes that designers can build into the document from the start to reduce drying times later.

However, a lot of it has to do with fundamentals of color theory and using  to make sure of some of the more important aspects of the print process.

A print-experienced graphic designer will know to check things like overprint, bleed, and other concerns. As well, they’ll know the color profile specifies a  to be used on coated or uncoated papers and what equipment the printer uses.

 

Coated or Uncoated: That Is the Question

There are  of paper, between bonded paper, satin or matte, and other art papers. Who knew that paper could be so complex?

One of the greater differences is simply if it is “coated” or “uncoated” papers. In this case, the most common coating material is one called , a type of clay material.

Why does that matter? In the case of coated paper, the ink sits on top and hardens. Coated paper is heavier and stiffer because of the clay coating.

With uncoated paper, it absorbs into the paper more, including the oils and fountain solution. This affects dot gain, or how much the dot of ink will swell. Uncoated paper is almost always better for photos for this reason.

Because they hold different amounts of ink, Total Ink Limit or  is used to express how much ink is acceptable in the design. Cyan, Magenta, Yellow, and Black ink is specified by mixing percentages to make desired color.

For example, “rich black” is generally C30/M30/Y30/K100, a TAC of 190%, well below a SWOP profile TIL or TAC suggestion of 300%. Going above the recommendations are possible, but will cause muddying of colors, and increase drying times as the paper becomes saturated.

In the case of coated papers, when too much ink is applied, it will just pool on top and affect drying times and reproduction quality loss.

Humidity and Temperature Control

Temperature and humidity are essential to control during the whole printing process. This ensures swelling and drying, cutting, ink flow, and color reproduction will be more consistent.

Paper needs to adjust to the ambient temperature and humidity levels. Ideal conditions are about 23°C or about 73-74°F. The relative humidity level should be between 50-60% without more than a 5% change during the print cycle.

To adjust to the temperature of the printing area, an uncoated paper may need only four hours, but coated paper could need at minimum 72 hours. A pallet of paper, or a roll, may need 72 hours to reach equilibrium.

Acidity Control

This is one of the hardest points to control in-the-moment. Fountain solutions, or the water used for the inks, is usually the culprit in the case of acidity issues and drying problems.

If the range is out of 5.5-6.0 pH level, it could deactivate components in inks that allow it to dry through oxidation or absorption correctly. When this happens more water is needed, which could make them ink unevenly.

With uncoated paper, absorption and oxidation drying happen together. In coated paper, absorption happens less, because less of the ink goes into the paper.

Too much acidity could prevent the stock from absorbing the water and it will stay in the ink instead, slowing evaporation.

Fountain solution contains surfactants, pH regulators, and other additives than just soft water. These solutions play a vital role in the printing process by facilitating interaction between the printing plates and inks.

There are more and more advances in “waterless” offset printing as time goes on, however.

Ink Issues

We’ve already talked about inks a little, and their acidity level, temperature, and humidity concerns.

All printing inks have three parts, which are the vehicle, which are usually oil-based. These oils can be vegetable oils, mineral oils, or triglyceride based. Absorption rates can be  just by the type of oil used in the ink.

Pigment is the colored portion of ink, which also gives texture and gloss characteristics. Pigments can be opaque or transparent, white, black, or colored. Metallic powders are also added, but most pigments are made from minerals or coal tars.

Additives are the third part of inks and many of them are for increasing the speed of the drying process. Bodying agents change the viscosity of inks, which are thixotropic.

This means that when physical energy is applied to inks in the form of rollers, it goes from a viscosity of 100 times that of honey to more of what we expect from most liquids.

There are many additives that perform many jobs, which is why managing fountain solutions and ink interaction is crucial.

Low-energy UV-curable inks are one innovation gaining more and more ground as they dry faster, with less risk of ink transfer and other drying problems.

What Can Be Done To Reduce Drying Time

We’ve talked about a lot of factors which affect drying times, and a few solutions. For ease, let’s condense these a bit into an easy-to-read list, now that you know the major factors. These are the most common fixes for excessive drying times:

  • Reduce ink quantity by keeping to recommended TAC
  • Convert colors from Ģą˝ĘÓƵB designs to CMYK using proper color profiles
  • Calibrate and reduce fountain solution if possible
  • See if increasing drying compounds can be done along
  • Replace the paper that has too much moisture
  • Don’t use old inks
  • Control the humidity and temperature
  • UV-curing
  • IR and Hot-Air Drying

We haven’t talked about UV-curing and IR or Infra-Red and hot-air drying. UV inks are now capable of using LED-based low-energy UV to harden inks, especially in coated paper using oxidation drying.

Many offset presses like the  series have UV drying and hot-air drying processes built-in. Even older presses can be retrofitted for UV curing.

Hot-air drying processes use high heat and move air quickly across the “wet” sheets, dramatically reducing dry times. For each 6°C drying time is reduced by about 25%. It’s important that the compressors and vacuum pumps used are high-quality and reliable products, like those produced by Gast.

Air movement, whether cold or hot, is the greatest contributor to drying times and controlling relative temperature and humidity before and after print.

Better, Faster, Stronger, Drier

Drying times affect your bottom line in big ways. From saving runs from being trashed due to unwanted ink transfer or getting more runs through the door faster, managing dry times in offset printing is no small thing. It’s also no small feat.

Ģą˝ĘÓƵ knows this, and we’ve spent over 60 years collaborating with customers, like you, on pneumatic, electromechanical, hydraulic, and process technologies. We carry only quality products from trusted manufacturers, like Gast.

Our business is keeping your business moving forward with innovation and profit. We do this with passion by acting as your partner with value-added services such as training, repair, installation, and maintenance programs. These

Want to know more about how Ģą˝ĘÓƵ can help you? Get in touch today to see how Ģą˝ĘÓƵ is here for you!

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Groundwater Remediation Made Easy: The Best Ģą˝ĘÓƵ to Use /groundwater-remediation-made-easy-the-best-products-to-use/ Tue, 12 Jan 2021 19:56:55 +0000 /?p=6701  

łŇ±ô´Ç˛ú˛ą±ô±ô˛â,Ěý people drink water from sources contaminated with feces. By 2025, half of the global population will be living in water-stressed areas.

Groundwater remediation seeks to  in groundwater. It eliminates contaminants like volatile organic compounds, polychlorinated biphenyls, and pesticides.

The process is delicate, which is why it’s essential to use the best groundwater remediation equipment. Do you want to know what tools it takes to perform easy groundwater remediation?

Keep reading for a guide that breaks it down for you!

What Is Groundwater Remediation?

The process that treats polluted water by removing pollutants is groundwater remediation.

Groundwater is any water below the ground’s surface. More often than not, it exists within underground laters of water-bearing rock fractures, etc.

The purpose of groundwater remediation is to make that groundwater safe for humans. The goal is also to minimize the negative effects that contaminants have on the surrounding environment.

Sometimes, people remediate soil and sediment in the process. This is especially true if it’s contaminated because of groundwater contact. There are 2 types of groundwater remediation: in-situ (on-site) and ex-situĚý(´Ç´Ú´Ú-˛őľ±łŮ±đ).

In-Situ Remediation vs. Ex-Situ Remediation

In-situ remediation entails cleaning the water where it presently lies. Rather than removing the water and transferring it somewhere else first, in-situ remediation treats the water right where it is.

Ex-situ remediation involves excavating the contaminated water. Then, contaminants get eliminated off-site. While it’s more expensive, there’s an advantage to this approach. With this method, no further damage can occur at the current location.

Sometimes subsurface contaminant levels exceed what can easily be treated in in-situ situations. In these situations, ex-situ remediation is the better choice.

Why Do You Need a Remediation System?

Why do businesses or homeowners need environmental remediation systems? They provide many advantages. For industries like construction, oil and gas, mining, and waste disposal, environmental impacts can be substantial.

Remediation systems can provide companies in these industries with lots of benefits.

Protecting the Public Health

Industrial pollution is notorious for bleeding into the public. It’s known for causing adverse public health effects. From neurological impairment to cancer, pollution in groundwater and soil can lead to a variety of illnesses.

When companies are proactive about remediation, they ensure that they won’t make communities sick.

Staying Compliant

Industries that require remediation solutions have multiple agencies they must answer to. These agencies impose regulations upon companies to protect public health and preserve the surrounding environment.

There could be local, state, and federal regulations to comply with.

When companies opt to stay on top of environmental remediation, they’ll also stay compliant and maintain strong relationships with these agencies and the communities around them. More often than not, remediation companies can help those businesses navigate their regulatory compliance and make sure they stay compliant in the future.

Minimizing the Impact on the Environment

The goal of any company should be to limit its environmental impact as much as possible. Unfortunately, many companies don’t list this as one of their main concerns, which is why local, state, and federal governments impose strict guidelines for ensuring companies abide by the rules.

Using soil and water remediation, companies that work with an abundance of chemical pollutants and other contaminants can significantly reduce those environmental impacts.

When businesses choose to minimize soil contamination, they enable ecosystems to flourish and preserve biodiversity. Plus, they help to keep schools, businesses, and homes clean.

Water should be safe for bathing, recreation, and drinking, for both people and wildlife.

Boosting the Public Image

Companies don’t have to be entirely selfless in their reasoning for environmental remediation. They can choose to keep the water clean to help their brand and their business, too.

Wastewater can be detrimental to a company’s credibility, brand, and public relations. Any time a company has let gallons of oil spill into local waters, contaminating all the bodies of water around them, they’ve eroded their public trust.

Sometimes, this can lead to protests, boycotts, and legal action.

However, a proactive company would at least be deemed conscientious and trustworthy to the public eye. Consumers are much more willing to purchase products from those who make an effort to run a safe, environmentally-friendly, public health-conscious company.

Saving Time and Money

Believe it or not, environmental remediation saves time and money. Companies that have to clean up spills spend much more than those who choose to keep contaminates and chemicals at bay.

When businesses have an ongoing system for remediating the groundwater around their factories and businesses, they can spend more time on other aspects and business demands.

The Best Groundwater Remediation Tools

Do you want to keep the groundwater around your business or in your community clean? Make sure you get the right groundwater remediation equipment for the job.

 has been a pivotal leader in the manufacturing and design of the best air-moving products since 1921. They make some of the best groundwater remediation tools for all your environmental clean-up needs.

They work closely with engineers to create solutions for almost any environmental application challenge.

Let’s take a look at what tools you need for different types of groundwater remediation.

Excavation

Excavation remediation technology entails the removal of impacted soil. After removal, you then transport the impacted soil to an off-site location for disposal or treatment.

Excavation is both cost-effective and reliable for treating soils with low hydraulic conductivities that are also contaminated. Typically, excavation gets conducted together with underground storage tank removal activities too. The only dangers pertain to the equipment, as there’s always a possibility that things to cave around the open excavation site.

The purpose of the excavation is to do so quickly. During groundwater remediation using excavation, vacuum pumps are some of the best tools. They can open, hold, and then close bags in filling machines.

Groundwater Pump and Treat

The method of pumping and treating groundwater means physically removing the groundwater. It’s removed from the aquifer, and then after it’s removed, the groundwater gets treated at the surface.

This method is used for dissolving chemicals like fuel oil, metals, and solvents. The way it works is by pumping groundwater from wells to an aboveground system for treatment. There the contaminants are removed.

The best pump and treat system will help contain the contaminant plume. By containing the plume, it won’t spread contaminated water toward other wells. The pump is the most integral component of this method of remediation.

It helps to remove those contaminants from reaching other wells.

More often than not, this method uses multiple wells to extract the groundwater needing treatment.

Once the water is brought to the surface, there are treatment technologies such as carbon absorption and air stripping. These are typically used for contaminant removal in these circumstances. The advantage is that this approach reduces plume concentration. It also controls contaminant plume migration.

In aquifers with low permeability, the groundwater pump and treat solutions aren’t very effective. The time frame for clean-up is rather lengthy, and equipment costs are high. When seasonal fluctuations of water come into play, it can complicate the clean-up too.

Pump and treat is a safe and effective way to clean up groundwater. It also helps keep it from migrating to other areas where it can affect wildlife, drinking water, and other water sources. When done with the best remediation tools, pump and treat can last more than a few years and even a few decades.

How long the process takes depends on the site.

For a big groundwater pump and treat job, you’ll need a tank system that delivers power and efficiency.

Containment

Containment is a remedy often applied to contaminant source areas. The purpose of containment is to reduce risks by significantly minimizing containment migration. This is done by containing the contaminant source so that there can’t be any more direct route to the source.

When the direct route gets cut off, contamination is no longer an issue.

This method requires a vertical barrier surrounding the source. You also need an aquitard below the source. The top barriers minimize the infiltration of rainwater and other contaminants. The best top barrier tools include drainage layers and polymer sheeting.

You’ll need the proper air and gear motor for drilling to create barriers around your source.

Groundwater Remediation Is Vital for Our Future

With so much contaminated water all over the world, groundwater remediation is a must. Plus, if a company wants to maintain a respectful rapport and brand identity with their customers or neighbors, taking proactive measures to ensure safe and clean water is also necessary.

Companies save money and time in the future by following the clean water regulations set forth by local, state, and federal governments.

Are you ready to invest in the best groundwater remediation equipment? Contact us with any questions or concerns so that we can help you find the right groundwater remediation tools for your project!

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5 Reasons to Choose Gast Manufacturing for Your Chemical Mixing Needs /5-reasons-to-choose-gast-manufacturing-for-your-chemical-mixing-needs/ Thu, 07 Jan 2021 19:53:43 +0000 /?p=6698

As reported in PWC’s 23rd Annual Global CEO Survey, chemical mixing companies “will need to ” if they wish to succeed in the rapidly changing chemical industry.

One key way to future-proof your company is to ensure your mixing operations are running as efficiently and smartly as possible. Air motors and pumps are more reliable, efficient, and cost-effective than their electric counterparts. They are also safer.

From air motors, compressors and vacuum pumps to state-of-the-art tank systems. Gast guarantees that its  will meet your specific application needs. Read on to learn why Gast is the right choice for those looking to invest in the best chemical mixing equipment on the market.

1. Chemical Mixing: Gast Has the Gear You Need

Some manufacturers focus on making materials and products for the chemical, food, and beverage, and medical industries. They regularly need to blend a mix of powdered or liquid ingredients. In all sectors, blending is a necessary process that increases the value of the final product.

Given the importance of this process, it’s worth investing in the highest quality equipment. That includes getting the right motors and pumps for your mixing machinery. When looking to create a motor-driven mixer set-up, you need to consider several key questions before making a purchase.

These concerns include:

  • What are the torque and power requirements for your mixing needs?
  • What level of efficiency do you need to operate?
  • What are the weight limits for the mounts you will use?
  • Are flammable materials used in the mixing process or nearby?
  • What is your annual budget for technology upgrades?

In almost every circumstance, air-powered technologies (versus electric products) come out on top.

Gast has a  of industrial-grade pneumatic products. They carefully tailor each product to match the varied chemical mixing tools their OEM and end-user customers use.

The selection includes:

  • Vacuum generators and pumps
  • Gear and air motors
  • Regenerative blowers
  • Gear motors
  • Compressors

In particular, Gast  are designed with industrial chemical mixing in mind. They feature precise, cost-effective controls and consume less energy. Because they’re modular in design, they’re easy to maintain: simply remove the backplate and exchange the cartridge.

2. Gast Ģą˝ĘÓƵ Keep You and Your Staff Safe

Worker safety is at the forefront of all Gast product designs. An interesting aside, the company is as well regarded for their expertise in safety and fire equipment, such as the Jaws of Life® range of recovery and rescue products, as they are for their industrial pneumatic machines.

Overall, air motors and pumps are lighter than their electric counterparts, meaning they’re easier (and safer) for workers to install. Because they use compressed air, they’re originally non-sparking, making them safe to use around flammable chemicals or in corrosive and wet areas. Though you can now buy explosion-proof electric motors, they come at a very high cost to the purchaser.

Shockingly, over 22 million workers in the USA are exposed to  at work each year. It’s for this reason that Gast developed a state-of-the-art Sound Shield for its pumps and air compressors. It can be retrofitted onto a machine in the factory or before delivery.

 reduces db[A] by 25 percent and Sones by a whopping 40 percent compared to a standard Gast pump. There’s no need to buy extra (often costly) sound reduction parts either.

In this way, using a Gast product may go some way to helping companies follow the Strategic Approach to International Chemicals Management (SAICM) as well. The United Nation’s founded the SAICM in 2006. The protocol ensures that the use and manufacturing of chemicals are as  for the environment and human health.

And don’t forget that it’s important to use the  for your application to ensure chemical mixing safety. If you’re unsure of what that might be, don’t be shy to tap into the decades of the collective knowledge of the Gast customer service staff.

3. Constant Product Innovation

Perhaps a surprise to most consumers, industrial mixing plays  in the development of the goods and foodstuffs they use every day.

Of course, the various sectors that use the best chemical mixing equipment understand this fact. Just as well as they understand how vital constant innovation is if they want to remain competitive.

Gast has been a leader in compressor system engineering and development since 1921. Today, they continue to improve their products in the industry-leading Gast . They also conduct in-field testing with willing customers.

With the use of real-time data collection and advanced testing equipment, Gast measures an array of parameters to help them continually refine their pumps, motors, and other air-powered products. The lab is also home to two anechoic chambers and cutting-edge sound and vibration measurement instruments.

Using compressed air  if its use is not well managed in the factory environment, or if the products are not regularly updated to keep up with changes in machinery technology. Gast is continually working to create products that are more energy (and therefore cost) efficient.

All in all, Gast makes good use of their lab to improve existing products and develop new products for the benefit of their loyal customer base. Not only that, but Gast taps into its vast knowledge and powerful body of research to assist OEM customers, helping them to develop bespoke systems that suit their unique mixing needs.

4. Customer Support That Doesn’t Stop With Purchase

Gast knows they’re not the only motor and pump manufacturers in the USA. That’s why they put customer service first.

By, Gast prides itself on giving customers all the information they need to make the right choice. Extensive descriptions and technical specifications for each product are available for download on their website and their  is simple to navigate and easy to search.

Are you running into ongoing issues with your chemical mixing tools? Don’t be shy to drop a line to Gast and ask for help.

Their highly experienced engineering team and the Gast lab is on hand to troubleshoot applications, processes, and new products for all their customers. They’ll visit your manufacturing center for on-site maintenance and performance measurements or provide technical assistance via email and phone.

What if you’re not located in the US? Or you’re a US company looking to fill motor and pump orders for mixing businesses abroad? Outside of North America, Gast has  right across Europe and Asia. They even have representation down-under in Australia and New Zealand.

Gast even offers customers a handy way to maintain their products on the factory floor.  for everything from diaphragms and rocking pistons to vacuum generators and air motors are available for purchase on their online store.

5. A Proudly Made In America Company

Gast has held an important spot in American manufacturing history since the early 1920s. In fact,  of over twenty Gast pumping machinery and air compressors trade catalogs dating from the 1900s is held in the Smithsonian Libraries Trade Literature Collections.

For generations, the company was managed by various members of the Gast family. It wasn’t until the late 1990s that the company went public when then-President Warren Gast stepped down. The company was  in 1998. Gast customers benefit from collective product research that spans forty companies and seven-thousand employees across the globe.

Today, the manufacturing of air motors, compressors, and pumps still takes place at the Gast headquarters in Michigan’s Benton Township. Research and development are down at a different facility in the .

It’s with this dedication to Made in the USA quality that Gast has held onto its enviable stable of over half a million loyal customers across more than one hundred nations. If influential conglomerates like ExxonMobil count Gast as a trusted partner, you can be certain they’re the right manufacturer for you.

Tap Into a Century of Industry Experience

Gast has decades of experience serving the general industrial market. This includes those companies with paint, plastic, food, and chemical .

They work hard to ensure both their OEM customers and end-users get the pneumatic products they need. This helps them to get their chemical mixing brands moving and get the job done quickly and safely.

Are you looking to add Gast products to your production line?  to Gast today in the Americas, Europe, or Asia. Their staff is ready and waiting to assist you with all your air and gear motor and vacuum pump needs.

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Vacuum Sealing: How to Choose the Best Food Packaging Equipment /vacuum-sealing-how-to-choose-the-best-food-packaging-equipment/ Tue, 05 Jan 2021 19:36:52 +0000 /?p=6695

When you work in food production, one of the most important things you will do is vacuum seal food. Vacuum sealing has a number of benefits, including increasing shelf life and allowing for different cooking methods. But it’s important that you pick the right food packaging equipment for your company.

There are a few different types of vacuum sealer that you can choose from. Read on to discover which ones will work best for your company.

How Does Vacuum Sealing Work?

Before we dive into the different types of vacuum sealers available, let’s talk some about what vacuum sealing is. A vacuum sealer sucks all the air out of a container – usually a bag – and then seals it shut, leaving the food inside in a vacuum. This can be helpful for certain kinds of cooking and freezing, as well as making food easier to store.

In general, all Gast vacuum sealers use the same basic mechanism. You place your food in a bag and then align the edge of the bag with the seal bar on the vacuum sealer. The vacuum sealer draws air out of the bag, creating a tight seal around the food, and then the sealer bar fuses the edge of the bag together, locking air out.

Benefits of Vacuum Sealing

There are a number of benefits of vacuum sealing food, beginning with food preservation. Mold and most bacteria need air to grow and spoil your food. When you remove the air and seal your food in a vacuum, your food will stay fresher for longer, won’t get dehydrated as quickly, and won’t get freezer burn.

Vacuum sealing can also be great for separating out individual portions of food and for sous vide cooking. In sous vide cooking, you put a vacuum sealed pack of food in a hot water bath and cook it at a very precise temperature. Because the food is vacuum sealed, it doesn’t absorb more water, you don’t have to worry about the air in the pack expanding, and you get a more even cook across your food.

Best Foods for Vacuum Sealing

Not every food does well with vacuum sealing, however. Meats, hard fruits, dry goods, and most vegetables are almost all great candidates for vacuum sealing. Meat and dry goods don’t require any treatment before you vacuum seal them, and most hard fruits can be vacuum-sealed as-is.

Before you vacuum seal broccoli, cauliflower, cabbage, Brussels sprouts, turnips, and other such vegetables, it’s a good idea to . Submerge them in boiling water for about thirty seconds, and then shock them in an ice bath to stop the cooking process before vacuum sealing them. You should never vacuum seal mushrooms or soft cheeses like ricotta and brie, as they can contain  in the oxygen-free environment.

Chamber Vacuum Sealers

One of the primary types of vacuum sealers is a chamber vacuum sealer. As the name suggests, chamber vacuum sealers have an internal chamber where the bag sits during vacuum sealing. The edge of the chamber serves as the sealer bar, and the entire interior chamber becomes a vacuum during the sealing process.

Gast chamber vacuum sealers are a must-have for anyone who plans on doing a lot of vacuum sealing or who wants to vacuum seal liquids. They also make it easier to seal large batches of food, and they offer greater overall versatility. They are a little more expensive, but if you plan on making vacuum sealing a routine part of your operations, they’re well worth the investment.

External Vacuum Sealers

If you’re not planning on making vacuum sealing a central part of your operations, an external vacuum sealer can be a great option for you. Unlike chamber sealers, this type of vacuum sealer keeps the bag on the outside, pulling air out of the bag and sealing it all through the sealer bar mechanism.

However, because external vacuum sealers require the bag to lie flat to sit along the sealer bar, they do not work for sealing liquids. They can also be a little harder to handle than a chamber sealer, which can be a hassle if you’re sealing a lot of food at a time. However, if you’re sealing primarily meat or dry goods, and you’re not sealing very often, it can be a great affordable option.

Pistol Vacuum Sealers

Pistol vacuum sealers are sort of a lite version that allows you to take your vacuum sealer to the food, rather than the other way around. They get their name from their shape, which resembles a handgun or barcode scanner. You have to have special bags made to work with pistol sealers, since the sealing process is a little different.

Pistol sealers come with a handheld sealer tool, which you use to seal the bag before removing the air from it. The specialized bags have a valve you attach the vacuum tool to, and it will suck the air out of the bag. You can remove as much or as little air as you need from the pack, making it a good option if you need more control over the amount of air that winds up in your bag.

Automatic Vacuum Sealers

Within the umbrella of these three types of sealers, there are two additional options: manual and automatic. As the name suggests, automatic vacuum sealers don’t require much manual work to run them. Simply press a button and they’ll keep sucking until all the air is out of the bag and their sensors let them know you have a perfect vacuum.

Automatic vacuum sealers are great if you’re working with hardier foods and you want to move quickly. These sealers generally take less time to run than sealers that use a timer. However, the absolute vacuum automatic sealers create can damage some more delicate foods, such as broccoli, cauliflower, and pastries.

Manual Vacuum Sealers

Manual sealers require a little more work to calibrate and use, but they also give you a finer level of control over your sealer. You can set a timer specifying how long you want the machine to keep pulling air out of the bag. This allows you to control how much pressure is put on each bag and the food within.

If you’re packaging softer foods, such as muffins or bread, you’ll need to use a manual sealer to make sure they don’t get crushed and damaged. To begin with, you can hold down a pulse button that removes air a little at a time until you figure out how long this process takes to give you the right level of air removal. Then you can set your timer and let the machine take over on the rest.

Vacuum Sealing Liquids

If you plan on vacuum sealing liquids, chamber machines are your best option. Because the chamber is contained inside the vacuum sealer, you can keep the opening of the bag elevated, keeping the liquids inside while still pulling out the air and sealing your bag. The same goes for liquid-rich foods, such as marinated meats, foods with sauces, and the like.

You can use an external sealer for liquids, but you may have to buy special attachments for the machine. You can also freeze the liquids in question before you vacuum seal them. But keep in mind that liquid expands when it freezes, and when it thaws out, you may not have a tight seal.

Vacuum Sealing for Sous Vide Cooking

If you plan to vacuum seal food for , chamber machines are still your best bet. Many sous vide recipes call for meat to be marinated, making for a tricky external sealing situation. You can also get chamber vacuum sealers with multiple sealer bars, meaning you can seal more than one bag at a time.

Most external vacuum sealers come with only one sealer bar, and it may tend to be shorter than the bars on the chamber machines. And unlike with soups and stews, you may not be able to freeze sous vide recipes before you seal them. A chamber sealer is really your best option if you plan to use your vacuum sealer for this purpose.

Best Options for Commercial Use

Overall, if you’re getting a vacuum sealer for commercial use, a Gast chamber machine is going to be your best option. These sealers offer more versatility and even the ability to seal more than bag at once. They can work more quickly than external sealers, and the money you’d save isn’t worth that loss in productivity.

Whether you get a manual or automatic sealer depends on your particular application. If you’re sealing meats, hard fruits, sturdy vegetables, or dry goods, an automatic sealer will be quicker and will work fine for these foods. But if you’re planning on working with any soft foods, go for a manual sealer that will get you the right pressure every time.

Find the Best Food Packaging Equipment

Vacuum sealing can be a great way to keep food fresher for longer, an important task in food production. Chamber vacuum sealers provide more versatility than external vacuum sealers, though they are a bit more of an investment. And whether you get a manual or automatic sealer will depend on the sorts of food you plan to produce.

If you’d like to find the best food packaging equipment for your company, check out the rest of our site at Ģą˝ĘÓƵ. We have the brands you need and experts you can trust for all your mechanical systems. Shop our products today and start getting the best tools on the market.

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Important Gast Pump Specifications to Be Aware of /important-gast-pump-specifications-to-be-aware-of/ Wed, 30 Dec 2020 19:23:04 +0000 /?p=6690

Vacuum pumps are a pretty big deal. They are used in a wide range of applications across industries. As of 2018, the vacuum pump market value was 2.12 billion and is projected to reach .

The vacuum pump can be a critical component of many systems. But without the right one, havoc can ensue.

We’re going to share with you all you need to know about GAST pump specifications. This should help to make sure you get the right GAST vacuum pump for the job.

Let’s get to it.

GAST Pump Specifications

There are many brands of vacuum pumps. But products may be the cream of the crop. They are well-known industry-wide for their durable construction and reliability.

We are proud to offer an extensive GAST line of air-moving products. They come in a broad range of types and sizes for pressure and vacuum generation. No matter what you are looking for, chances are, GAST has it.

Here are just a few of the GAST vacuum pumps for sale by us:

  • Gast Oilless Rocking Piston Air Compressors and Vacuum Pumps
  • Gast Vacuum Generators
  • Gast Regenair Regenerative Blowers
  • Gast Rotary Vane Air Compressors and Vacuum Pumps
  • SWC Oilless Linear Pumps
  • Gast Piston Air Compressors and Vacuum Pumps
  • Gast Diaphragm Air Compressors and Vacuum Pumps

The Right GAST Vacuum Pump for the Job

Now that you have an idea what products we offer, how do you ? The following points are very important to think about when considering a new vacuum pump.

Flow Rate

The flow rate of a vacuum pump is the volume of gas that it displaces in a given time frame.

This is marked by Q and is measured in the following units: m3/sec, m3/hr, or LPM.

In order to determine the flow rate most accurately, you will need to know the leakage and carryover vapor rates.

Vacuum Level

Knowing the vacuum level is very important. It will help you determine the type of GAST vacuum pump you require for the task at hand.

You should also check if the vacuum level is a requirement of the system itself. You will need to add a pressure drop between the vacuum and the pump suction if it is.

Operational Temperature

This is also very important as the operational temperature affects the overall health of a GAST vacuum pump. You will need to know the preferred temperature for optimal working conditions.

The pump pulls in the air/vapor from the system. Any temperature extremes will inevitably have a direct impact on the performance of the pump.

Determining the conditions in which you will be running your pump is important. GAST pump specifications will tell you the required protection and preferred temperatures for operation.

Material Compatibility

What chemicals are you using, and will the GAST vacuum pump work properly with them?

To start, consider the type of pump you will be using. As an example, dry vacuum pumps will work just fine whether you use acidic or corrosive vapors.

On the other hand, liquid ring vacuum pumps are suited for physical impurities and water vapor applications.

Required Lubricant

GAST vacuum pumps will typically require oil or lubricant. This helps to keep them functional and efficient. Lubricant allows the various components to work with less friction and can even determine the attainable vacuum level.

Lubrication serves to increase the lifespan of your vacuum pump. Each GAST vacuum pump requires different levels of lubrication. Today, there are even some models that require no oil.

A few things influence this factor—namely, the external working conditions and the type of pump.

Evacuation Time

This is the time it takes the pump to create the necessary vacuum in the required system.

Each application will require a different evacuation time. Some need longer, while some require shorter. Considering this GAST vacuum pump specification will serve you well in the long term.

Power

Something else to consider is the power necessary to run the GAST vacuum pump.

Efficiency is an important criterion no matter what you are using the vacuum pump for. Knowing how much power is required will help you select the correct control panel and budget for operational costs.

Controls of the Pump

How will the pump be controlled? Most models will either be manual or automatic. The style of controls will depend on the kind of system you have.

It’s worth noting that automatic pumps tend to run more expensive. However, they are easier to operate, which results in less need for supervision.

The Reputation of the Manufacturer

You will also want to consider who made the vacuum pump. Because the vacuum pump plays such a vital role, you should always buy them from a reputable manufacturer.

GAST is well known for excellent products that last, and we are an authorized distributor of GAST vacuum pumps, accessories, and replacement parts.

Maintenance Cost

Before you buy a vacuum pump, check how much spare parts, maintenance, and replacements will run you.

The costs should, ideally, be well within your materials budget. While you’re considering maintenance and parts costs, you may as well look at installation costsĚýłŮ´Ç´Ç.

Ready to Consult the Experts?

Now you know what to look for and what to think about when it comes to shopping for vacuum pumps. If you are unsure about which vacuum pump will best suit your enterprise, you should talk with an expert.

Our licensed professionals are ready and waiting. We will talk about all things GAST pump specifications with you until you feel confident about moving forward with your purchase.

We are so confident about our work and our products that we offer a 100% satisfaction guarantee. If you aren’t completely satisfied with your purchase, we will do what it takes to make it right.

Check out our extensive line of GAST vacuum pumps for sale. We have something for all vacuum pump applications. And please feel free to contact us with any and all questions about GAST vacuum pump specifications.

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3 Reasons a Gast Pump is the Best Brand for Your Manufacturing Team /3-reasons-a-gast-pump-is-the-best-brand-for-your-manufacturing-team/ Mon, 28 Dec 2020 19:15:23 +0000 /?p=6688

A vacuum pump is a machine that works by  from a container (usually a tank) to decrease the pressure of a confined space. Vacuum pumps are used in virtually every industry imaginable, so the question isn’t whether your team needs them—but which manufacturer supplies the best on the market.

To put things simply, Gast is the only name you need to remember. The Gast pump is an overall superior product compared to the other name brands you’ll come across.

In this article, we’re going to talk about what you should consider when choosing new vacuum pumps and why you should go with a Gast vacuum pump. Read on to learn more.

What to Look for in a Vacuum Pump

There are several factors to take into account when looking for a new vacuum pump. The first and obviously most crucial factor is directly related to your intended use. This is what will determine the technology, vacuum level, flow rate, chemical resistance, and lubrication needed.

There are also five types of vacuum pumps you can choose from:

  1. Rotary vane vacuum pumps
  2. Diaphragm vacuum pumps
  3. Liquid ring vacuum pumps
  4. Scroll vacuum pumps
  5. Turbomolecular vacuum pumps

The type of vacuum pump you need will depend entirely on the industry you’ll be using it for. For example, the diaphragm vacuum pumps are corrosion and chemical resistant. Therefore, they’re most suitable for the food, medical, chemistry, and cosmetics industries.

The other factors you need to take into account include:

The Flow Rate

A vacuum pump’s flow rate is directly related to the machine’s overall draining time. That means you’ll need to assess the vacuum pump’s capacity to produce the volume flow rate, which is the required pumping speed, and the mass flow rate (according to your process requirements).

In general, the higher the flow rate, the shorter the drainage time.

Chemical Compatibility

If you’re working with chemicals of any kind, it’s necessary to determine the type of problems your vacuum pump may encounter. Ideally, if you are working with chemicals, you’ll start by choosing a pump designed to withstand chemical corrosion, such as the aforementioned diaphragm vacuum pump.

Overall, you’ll need to assess the types of chemicals you’ll be using and how they react with one another. Something as simple as incompatible gases can cause an unwanted reaction resulting in excessive damage.

Lubrication

Once again, the industry you’re working in will directly determine whether you need a dry or lubricated pump. For example, a dry pump is much more suitable in a laboratory environment, whereas a lubricated pump is needed for agricultural applications.

Additionally, a lubricated vacuum pump works much more efficiently and offers more resistance. However, it’ll also require more maintenance. So, you’ll want to determine two things: Whether you need a lubricated pump and whether lubrication is, in fact, necessary to your operations.

Maintenance and Costs

Once you’ve taken all of the above into consideration, you can then analyze the number of maintenance cycles your vacuum pump will require. This will also affect your installation costs, which are separate from the purchase price and the ongoing operational costs.

Why You Should Choose a Gast Pump

Gast has been a leader in the design and manufacturing of high-quality air moving products and solutions since 1921. They’ve offered their innovative and revolutionary products to various industries for 90 years, withstanding the test of time to deliver high-quality systems solutions while building a solid reputation continuously.

Their pneumatic products are engineered with the most rugged construction to guarantee their products’ reliability. Of course, that’s not the only reason to choose Gast as your next vacuum pump manufacturer.

Here are the top three reasons why you should choose a Gast pump:

1. They Offer a Large and Superior Selection

Gast’s pneumatic products are used within a large variety of industries and for multiple applications. Some examples would include:

  • The medical industry: For gas and air analysis, blood pressure monitors, breast pumps, respiration monitors, etc.
  • The agricultural industry: For foam markers, crop sprayers, pest control equipment, etc.
  • HVAC systems: For removing unwanted air, water vapor, and excess moisture from the working system

The list could go on forever, mentioning industries such as airbrushing, lab equipment, food processing, oil atomizers, airbrushing, and so on. Since they provide such an in-demand product, Gast offers its vacuum pumps and parts in an extensive range of sizes and types to fit every industry’s needs.

Gast pump sizes range from standard, twin to miniature. They’re also made to be compact and lightweight, oilless, long-lasting, corrosion-resistant, energy-efficient, and easy to maintain.

2. They’ll Customize Their Designs to Fit Your Needs

Gast employs an entire team of designers to focus on creating innovative solutions that utilize the latest technology and materials. Since 1983, the company has implemented a “total quality process” gearing them towards creating only top-of-the-line products. They worked towards receiving their  to guarantee that their products are designed with superiority in mind and that their company remains at the top of the chain as part of an elite manufacturing company.

They also take things one step further with their customization promise. If you can’t find what you need from their already broad selection, they’ll have their team come up with a custom-designed vacuum pump that meets your specific needs.

3. They Promise Efficient Delivery

Gast has created an extensive network of sales distributors and representatives—the Ģą˝ĘÓƵ group being one of them. Their network reaches across the globe with facilities in the United States, the United Kingdom, and Europe, China, Shanghai, and Hong Kong.

All of this ensures that your Gast vacuum pump or parts are delivered to you as quickly as possible, so your business doesn’t have to lose precious hours of productivity.

Order Your Gast Pump Today

Gast Manufactures has been around long enough to know what works and what doesn’t. Having a Gast pump in your lineup means you have a reliable and durable system in place that’s low on maintenance and high on efficiency.

If you’re on the hunt for Gast vacuum pumps for sale, then look no further. Contact us today so we can help you find the right Gast pump or parts for your needs.

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