Engineering Archives - ĢƵ /category/engineering/ Motion Control and Fluid Handling Solution Experts Mon, 21 Oct 2024 19:06:54 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.2 /wp-content/uploads/2020/04/cropped-rg-favicon-2-32x32.png Engineering Archives - ĢƵ /category/engineering/ 32 32 IoT Technology Drives Superior Results Across Industries /iot-technology-is-helping-drive-better-results-across-a-variety-of-industries/ Mon, 27 Mar 2023 16:12:13 +0000 /?p=10149 The manufacturing industry is undergoing a digital transformation, which has led to the rise of smart manufacturing. Smart manufacturing is a system that utilizes data and technology to optimize production processes and increase efficiency. One of the most significant advancements in smart manufacturing is the integration of wireless sensing technology. This technology has the potential to revolutionize the manufacturing landscape, and Parker IoT is leading the charge.

What is Wireless Sensing Parker IoT?

is a system that allows manufacturers to collect data in real-time from their production processes. This data is then analyzed to optimize production processes and increase efficiency. Parker IoT is a company that specializes in wireless sensing solutions. Their offerings include wireless sensing products that can be used in various applications.

Benefits of Wireless Sensing Parker IoT

Wireless sensing technology has numerous benefits for manufacturers. One of the most significant benefits is the ability to collect data in real-time. This data can then be analyzed to detect issues before they occur, enabling manufacturers to implement measures to prevent downtime. With wireless sensing Parker IoT, manufacturers can also monitor their production processes remotely, allowing them to make informed decisions without being physically present. Furthermore, wireless sensing technology can help manufacturers optimize their production processes, leading to increased efficiency and reduced costs.

IoT and Smart Manufacturing

The Internet of Things (IoT) is a network of devices that are connected to the internet and can communicate with each other. IoT is a crucial component of smart manufacturing. By connecting devices and collecting data, manufacturers can optimize their production processes and increase efficiency. Parker IoT is at the forefront of IoT for smart manufacturing. Their wireless sensing solutions are designed to integrate with IoT networks, allowing manufacturers to collect and analyze data easily.

The Future of Smart Manufacturing

The future of smart manufacturing is exciting, with wireless sensing technology playing a significant role. As the technology continues to evolve, we can expect to see even more innovative solutions that will further optimize production processes and increase efficiency. Parker IoT is committed to being at the forefront of this evolution, continually developing new wireless sensing solutions that can be integrated into smart manufacturing systems.

Applications of Wireless Sensing Parker IoT in Smart Manufacturing

Wireless sensing Parker IoT has numerous applications in smart manufacturing. One of the most significant applications is predictive maintenance. With wireless sensing technology, manufacturers can collect data on their equipment and detect issues before they occur. This enables them to implement measures to prevent downtime and reduce costs. Furthermore, wireless sensing technology can be used for real-time monitoring of production processes, enabling manufacturers to make informed decisions quickly. Wireless sensing Parker IoT can also be used for quality control, allowing manufacturers to detect defects early and prevent costly recalls.

Key Features of Wireless Sensing Parker IoT

Wireless sensing Parker IoT has several key features that make it a popular choice for manufacturers. Firstly, it is easy to install and integrate into existing production processes. Secondly, it is highly accurate, providing real-time data that can be used to optimize production processes. Thirdly, it is scalable, allowing manufacturers to expand their systems as their needs grow.

Choosing the Right Wireless Sensing Parker IoT Solution for Your Business

for your business can be a daunting task. However, there are several factors to consider that can help you make an informed decision. Firstly, consider your budget and the cost of implementation. Secondly, consider the type of data you need to collect and analyze. Thirdly, consider the scalability of the solution and whether it can be expanded as your needs grow. Finally, consider the level of support offered by the vendor.

Case Studies: Successful Implementation of Wireless Sensing Parker IoT in Smart Manufacturing

Numerous manufacturers have successfully implemented wireless sensing Parker IoT in their production processes. . They were experiencing frequent downtime due to equipment failure. After implementing wireless sensing technology, they were able to detect issues before they occurred, leading to a significant reduction in downtime and an increase in efficiency. Another manufacturer is ABC, who was able to optimize their production processes using wireless sensing technology, leading to a reduction in costs and an increase in profitability.

Conclusion

Wireless sensing technology is the future of smart manufacturing, and Parker IoT is leading the charge. By integrating wireless sensing technology into their production processes, manufacturers can optimize their processes, reduce downtime, and increase efficiency. With the continued evolution of wireless sensing technology, we can expect to see even more innovative solutions that will further revolutionize the manufacturing industry.

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The Benefits of Fluid, Gas and Air Filtration and How it Affects Equipment and Performance /the-benefits-of-fluid-gas-and-air-filtration-and-how-it-affects-equipment-and-performance/ Fri, 24 Mar 2023 17:38:52 +0000 /?p=10132

In today’s fast-paced world, productivity is the key to success. The ability to maximize productivity is essential for individuals and businesses alike. One of the most effective ways to achieve this is through the use of Parker filtration products. These products are designed to optimize operations and reduce downtime, resulting in improved efficiency, increased profitability, and enhanced customer satisfaction. Parker filtration products are trusted by industries worldwide, from aerospace to food and beverage, and everything in between. This comprehensive guide will explore the benefits of Parker filtration products and how they can help you maximize your productivity. Whether you’re looking to improve your industrial processes, reduce maintenance costs, or enhance the performance of your equipment, Parker filtration products are the solution you’ve been searching for. So, buckle up and get ready to discover the advantages of Parker filtration products and take your productivity to the next level.

Engineering

Understanding the Importance of Productivity

Productivity is defined as the measure of output per unit of input. It is a crucial element of success for any organization or individual. High productivity means that you can produce more with fewer resources, which translates into increased profits and efficiency. On the other hand, low productivity can lead to waste, delays, and reduced profits. Productivity affects every aspect of an organization, from its production process to its customer service. Therefore, it is essential to understand the importance of productivity and how to maximize it.

The Role of Parker Filtration ĢƵ in Enhancing Productivity

Parker filtration products play a crucial role in enhancing productivity. They are designed to optimize operations and reduce downtime, resulting in improved efficiency and profitability. Parker filtration products are used to remove impurities and contaminants from fluids, gases, and air. They help to maintain the quality and purity of these substances, which is essential for the smooth operation of many industrial processes.

Advantages of Parker Filtration ĢƵ

There are many advantages of using Parker filtration products. Firstly, they help to maintain the quality and purity of fluids, gases, and air, which is essential for the smooth operation of many industrial processes. By removing impurities and contaminants, Parker filtration products help to prevent equipment failure, reduce downtime, and increase productivity. Secondly, Parker filtration products are highly customizable. They can be designed to fit specific needs, which allows for greater efficiency and cost-effectiveness. Thirdly, Parker filtration products are easy to install and maintain. They come with detailed instructions, and their design allows for easy access and replacement.

Different Types of Parker Filtration ĢƵ

Parker filtration products come in different types to fit different needs. Some of the most common types of Parker filtration products include hydraulic filters, fuel filters, air filters, water filters, and gas filters. Hydraulic filters are used to remove impurities from hydraulic fluids, which are essential for the smooth operation of hydraulic equipment. Fuel filters are used to remove impurities from fuel, which is essential for the smooth operation of engines. Air filters are used to remove impurities from the air, which is essential for the health and safety of workers. Water filters are used to remove impurities from water, which is essential for the quality of many industrial processes. Gas filters are used to remove impurities from gases, which is essential for the quality of many industrial processes.

How to Choose the Right Parker Filtration ĢƵ for Your Industry

Choosing the right Parker filtration products for your industry is essential for maximizing productivity. The first step is to identify your needs. What type of impurities are you trying to remove? What type of fluid, gas, or air are you working with? What is the flow rate? It is also essential to consider the size, material, and compatibility of the product with your equipment. Finally, it is essential to consider the cost-effectiveness of the product, including installation and maintenance costs.

Parker Filtration ĢƵ Installation and Maintenance

Installing and maintaining Parker filtration products is essential for their effectiveness and longevity. Parker filtration products come with detailed instructions for installation and maintenance. It is essential to follow these instructions carefully to ensure that the product is installed and maintained correctly. Regular maintenance is essential to ensure that the product is functioning correctly and to prevent equipment failure. Parker filtration products are designed to be easy to install and maintain, but it is essential to have the right tools and training.

Real-Life Examples of Companies That Have Benefited from Parker Filtration ĢƵ

Many companies worldwide have benefited from Parker filtration products. For example, a food and beverage company was experiencing high maintenance costs and equipment failure due to impurities in their water supply. They installed Parker water filtration products, which removed impurities and contaminants from their water supply, resulting in reduced maintenance costs and increased equipment lifespan. Another example is a manufacturing company that was experiencing reduced productivity due to impurities in their hydraulic fluid. They installed Parker hydraulic filtration products, which removed impurities from their hydraulic fluid, resulting in increased productivity and reduced downtime.

Frequently Asked Questions About Parker Filtration ĢƵ

  1. What are Parker filtration products? Parker filtration products are designed to remove impurities and contaminants from fluids, gases, and air. They are used to optimize operations and reduce downtime, resulting in improved efficiency and profitability.
  2. What industries use Parker filtration products? Parker filtration products are used in a wide range of industries, from aerospace to food and beverage, and everything in between.
  3. What are the advantages of Parker filtration products? The advantages of Parker filtration products include improved efficiency, increased profitability, enhanced customer satisfaction, customization, ease of installation and maintenance, and reduced downtime.
  4. How do I choose the right Parker filtration product for my industry? To choose the right Parker filtration product for your industry, you need to identify your needs, consider the type, size, material, compatibility, and cost-effectiveness of the product.

Conclusion

In conclusion, maximizing productivity is essential for success in today’s fast-paced world. Parker filtration products are designed to optimize operations and reduce downtime, resulting in improved efficiency, increased profitability, and enhanced customer satisfaction. By understanding the importance of productivity and the advantages of Parker filtration products, you can take your productivity to the next level. Whether you’re looking to improve your industrial processes, reduce maintenance costs, or enhance the performance of your equipment, Parker filtration products are the solution you’ve been searching for.

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5 Valuable Benefits of Using a Quiet Air Compressor at Your Business /5-valuable-benefits-of-using-a-quiet-air-compressor-at-your-business/ Mon, 18 Jan 2021 13:35:51 +0000 /?p=7053

can impact everything from concentration and tiredness to absence from work and even human health.

A big contributor to the work environment is noise. And if you work in an industry that requires power tools and big machineryyou know better than most the effect that noise can have.

The good news is, there are a variety of ways to reduce noise in the workplace.In work that involves the use of air compressors, a quiet air compressor is the best place to start.

Keep reading to learn more about quiet air compressors and the five benefits they offer your business.

What Is a Quiet Air Compressor?

Air compressors work by converting normal air into a denser, high pressurized output. They’re used in a variety of applications and industries. They come in different sizes and capacities, each of which differs in the amount of noise it produces – but, generally speaking,air compressors arenoisy machines.

Sound is(dB). For example, a whisper would be adecibel levelof about 30 while a normal conversation would be about 60 dB. Decibels increase exponentially rather than proportionally and the lower the number, the quieter the noise.

Most air compressors produce as much as 92 dB of noise. A quiet air compressor, though, is intended to produce less noise than the average compressor. They typically produce as low as 40 dB.

 

What Affects the Noise Level of an Air Compressor?

There are three main factors in the amount of noise an air compressor produces. These are friction, power source, and environmental conditions. We’ll discuss each in more detail below.

Friction

In terms of friction, air compressors have a lot of moving parts that help them function, such as air intake, drive gears, and electric motors. Each of these parts in and of themselves makes a certain degree of noise and, as they touch each other while in operation, the friction creates even more noise.

Reciprocating compressors are one of the worst offenders when it comes to noise caused by friction. The small pumps used in these compressors rotate at high speeds which creates a lot of friction and a lot of noise.Piston compressorpumps don’t have that problem because they run slower but they have other moving parts that create a good deal of noise.

How the compressor is lubricated also plays a role in friction. For example, oil-lubricated compressors generally run quieter than non-lubricated compressors. On the flip side, the former requires quite a bit more maintenance than the latter.

Power Source

The way in which your air compressor is powered impacts the amount of noise the machine produces. An electric compressor is generally considered to be the quietest option. Compressors that run on gas, on the other hand, make a lot of noise because of the engine.

Environmental Conditions

The workplace or site itself will have an impact on whether or not the air compressor is too loud. Proximity plays a role in this, because the closer your employees are to the air compressor, the louder it’s going to be. Where the compressor is placed is also important for vibrational concerns, because the compressor can create mechanical vibrations that are amplified under certain conditions.

5 Benefits of a Quiet Air Compressor

Noise can cause all sorts of problems in the workplace if it’s not properly managed. It can cause negative effects on the health and safety of your employees and customers, decrease the productivity of your employees, and even hurt the relationship you have with your customers.

Many businesses that have to use air compressors have implemented methods for noise reduction such as the use of personal protective equipment, changing the location of the air compressor, and soundproofing the workplace. However, one of the easiest and most efficient ways of reducing noise caused by air compressors is to invest in a quiet air compressor.

We’re breaking down the five biggest benefits of a quiet air compressor below.

1. Location, Location, Location

Air compressors are used across a vast range of industries including construction, manufacturing, automotive, mining, and even for home projects. A quiet air compressor is especially suited to those industries where excessive noise must be avoided. That includes industries such as healthcare or dentistry and also in construction projects located in residential or protected areas.

 

2. Protect the Health of Employees and Customers

Any noise above 70 dB can damage your hearing over a prolonged period of time. Noises that are over 120 dB are almost immediately damaging to your ears.Running as low as 40 dB, quiet air compressors protect your ears as well as those of employees and customers from permanent damage.

3. Enforce Safety

The safety of a workplace can be disrupted by noise. That’s because noise can obstruct the ability of people to communicate, which gets in the way of workflow. Noise can also be distracting, which can lead to the misuse of potentially dangerous equipment.

4. Impact on Productivity

The environment in which people work has a profound. The best way to improve productivity, then, is to address issues in the working environment. Of course, that includes reducing noise.

By improving the productivity of individuals, you improve organizational productivity. This, in turn, increases the quantity and quality of the products and services a business offers.

5. Customer Relations

Reducing noise in the work environment might also improve the relationship you have with your customers. In a world where more customers are looking to get up close and personal with how their products are produced, reducing noise creates a better ambiance should you choose to allow customers into the workspace. But it also offers your customers all the same health and safety benefits that you’ve created for your employees.

Shop Air Compressors

A quiet air compressor performs all the same functions as a regular air compressor, but they do so while producing a lot less noise. They’re great for industries and work environments that demand quiet, but they improve the work environment, health, and safety of all businesses.

For a look at our air compressor location, and all of our other products,check out our catalogue.

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Overcoming the challenges of developing an Autonomous material handling system between subassembly and final assembly areas. /overcoming-the-challenges-of-developing-an-autonomous-material-handling-system-between-subassembly-and-final-assembly-areas/ Mon, 21 Dec 2020 13:35:47 +0000 /?p=6802 [et_pb_section fb_built=”1″ _builder_version=”4.7.7″ _module_preset=”default” custom_padding=”|22px||22px|false|true”][et_pb_row _builder_version=”4.7.7″ _module_preset=”default” custom_margin=”-22px|auto||auto||”][et_pb_column type=”4_4″ _builder_version=”4.7.7″ _module_preset=”default”][et_pb_text _builder_version=”4.7.7″ _module_preset=”default”]

Summary:

A global manufacturer of heavy equipmentwas looking toautomate the transportation of material between two areas within itsCentral PA based manufacturingfacility. Theplanthas significantly grown since the facility was first built decades ago.Itwas built into the side of a hill so as square footage was added,the new buildings were constructed at an elevation that was different from the older parts of the building. The buildings are connected via ramps but the 10% slope of those ramps made it impossible for material handling equipment to use them as a means of transporting materials within the facility.

The current process for material transport betweensubassembly and final assembly areaswas very manual and inefficient.The rampthat separates the two areas measures 35 feet in length and has a 10 degree incline. Because of this the rampwas historically limited tofoot traffic only. Due to the size and weight of the subassemblies, all materialhas always been transportedby forklift. However the only way for a forklift to travel betweensubassembly and final assembly was to exit one building through a large overhead door, travel across pavement and reenter the other building through another large, overhead door. This path of travel became the only way to get from one area to the other. This meant that fork trucks traveled outside, carrying materials, no matter thetemperature and weather conditions.

The customer understood that this was an inefficient process and was interested in a way not only to retain material transport within the buildings but also to do so in an automated fashion.

Requirements:

The customers requirements were to move a multitudeof products ranging in size, weight and dimensionfrom multiple pick up locations in subassembly and drop off to several locations in final assembly.These items would be transported in totes approximately the size of a standard pallet.Empty totes needed to be returned from final assembly to the appropriate areain subassembly. The solution would have to eliminate the need to travel outside.The max payload that was to be transported between the areas was not to exceed 2000 lbs. The system needed to seamlessly integrate with their production planning systemwhich would determine when and where materials were needed to movefrom one area to the other.The solution needed to be flexible and adaptable to ongoing production floor layout changes.

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Solution:

ĢƵ’s Industrial Automation team developed and implemented a concept that exceeded the customer’s expectations. The concept involved the following:

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A 1000kg (2200 lbs) payload autonomous mobile robot from Mobile Industrial Robots was designated to the subassembly area. The AMR was outfitted with a roller conveyor top module from Nord Modules, that allowed totes to be transferred from the staging area conveyors to the AMR.

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Totes and palletstraverse the 35 foot, 10% sloping ramp by implementing afully redundant motor driven beltlifting mechanism. The lifting mechanism moved a powered roller conveyor between the two elevations. Material transfers from the AMRto thelifting mechanism’s powered roller conveyor platform which transverses the ramp transporting material from one elevation to the other.

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A duplicate 1000kg (2200 lbs) payload autonomous mobile robot from Mobile Industrial Robots was designated to the final assembly area. The AMR was outfitted with a roller conveyor top module from Nord Modules that allowed totes to be transferred from the lift mechanism to the AMR which would then deliver the material to its final destination.

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Fleet and Process management – An MQTT server-based software application developed by ĢƵ would act as the conduit between the mobile robots and the customer’s production planning system and manage the traffic and flow of material. This software application would allow the material to move seamlessly from pick up to drop off without any human interaction. It would manage the fleet of robots as well as manage the logic needed to control the lifting mechanism on the ramp.

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Engineering, deployment and support – In addition to providing the items described above ĢƵ provided onsite services to ensure a successful installation and system deployment. We mapped and configured the AMR’s and all of the points of interest like pick up and drop off locations. We provided oversight on the installation of the lift mechanism. We provided onsite engineering and commissioning of the system and provided basic user and technical training for the customer.

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Why ĢƵ:

The customer had received proposals from other solution providers, ĢƵ was the only integrator that was able to use their existing ramp without causing major changes to the layout of their plant’s footprint. It was our ability to leverage COTS technology like the MiR AMR’s and roller conveyor top modules along with a completely custom engineered lifting mechanism and fleet management software application that delivered a spot on solution for this customer.

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Let us help you find the rightsolution for your working environment. Contact ĢƵ for more information.

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5 Reasons Air Motors Are Great for Pipeline Construction /5-reasons-air-motors-are-great-for-pipeline-construction/ Wed, 16 Dec 2020 14:08:49 +0000 /?p=6731

Typically when you think of work being done in an industrial setting, electric motors come to mind. However, when we talk about pipeline construction and the equipment needed to get the job done, your first thought should be aboutair motors.

Air motors are used for multiple applications in nearly every industry you can think of. They have a much higher power density than their electric cousin,andthey’re much safer during heavy-duty applications.

To learn more about why air motors are great for pipeline construction, keep reading.

Air Motors and Pipeline Construction

Withofany other job in America, pipeline construction is a considerably dangerous job. This is largely due to the fact that pipelines are responsible for the transport of hazardous liquids such as crude oil, refined petroleum, and natural gas liquids. They’re also responsible for the transport and transmission of gas to residencies, commercial businesses, process facilities, and so on.

The danger is also partially due to the type of equipment used on the job site. Especially if you’re using an ill-equipped motor for the environment you’re working in, you’re going to run into a lot of problems from maintenance issues to the risk of possible mishaps and injuries.

Air motors are applicable for jobs that serve a variety of industries, and they’re among the most essential of all pipeline construction tools. In pipeline construction, air motors are typically used for screwing, clamping, andclosing thresholds safely. They’re also used to power certain pipeline construction equipment, such as mining equipment.

Since they don’t require electrical power toproduce their continuous rotary power, they won’t produce any sparks or noxious fumes. This makes themmuch more idealto use in volatile atmospheres—such as underground, where the hazardous liquids and gases are.

Air motors are also easy to control. All it takes is a few minor valve adjustments to regulate the internal air pressure to change the flow and torque. This is crucial when working in a volatile atmosphere because it can save timeandlives.

Of course, there are plenty more advantages of using air motors for pipeline construction.

The Advantages of Using Air Motors

Safety is arguably the biggest advantage of using air motors for pipeline construction. Of course, it’s not the only advantage—although we will speak more in-depth on safety because it’s an essential factor to a job well done.

Pipeline construction also takes a long time to complete, especially in volatile conditions. Using an air motor to power essential pipeline construction tools can make the job much more efficient and seamless. They stop and start instantly and providevariable torque and speedwithout the need for a control panel.

They’re also much easier to useandrepair. With electric motors, you’d have to send the machine out to a special shop for repair, which can take a long time, slowing down pipelineproduction.

Here are the top five advantages of using air motors for pipeline construction:

1. Safety, Safety, & Safety

Once again, air motors are the safer choice for pipeline construction compared to the other types of motors available on the market.

As we’ve mentioned, since air motorsto function, they don’t put out any flammable byproducts such as sparks or fumes. Thisis critical since pipeline construction workers often workunderground with extremely flammable substances.You also don’t have to worry about air motors overheating since they don’t get their power from an electrical source.

With air motors, there’s no risk of a fire or an explosion in these volatile areas.

Another safety advantage that air motors offer is the fact that they aren’t sensitive to any electromagnetic activity. An electromagnetic activity can mess with electric motors, causing them to have a power surge—or to lose power completely.

The last thing you want is a power surge to happen to your equipment when working on a dangerous job site. This can cause an explosion of large proportions resulting in serious injuries and likely fatalities.

This is because electric motors generate their own magnetic fields as an electric current runs through a coil. Air motors don’t utilize coils or electric currents, therefore they don’t generate an electromagnetic field that can be disturbed.

Lastly, an air motor’s power is generated through compressed air rather than electrical power, you don’t have to worry about pressure drops or jams causing an “air hammering” effect. Air hammering is especially dangerous in small spaces.

2. They Offer Great Flexibility

Flexibility in your machinery is key to working in a volatile atmosphere. Air motors are compact and have roughly 6 times the power-to-weight ratio of an electric motor, making them perfect for tight spaces.

Additionally, other types of motors require a more sophisticated control system, and they can only be positioned in one way. Air motors can function in any given position that makes sense for the job site, and varying their torque and speed is as simple as opening and closing a valve.

You can also use air motors in multiple rotation directions—clockwise and counterclockwise—and those directions can be reversed. Rapid reversals often cause damage to electric motors, butair motors can handle rapid reversals with ease.

Air motors also aren’t damaged by overloading,continuous stalling, or extreme temperatures. This is the type of flexibility a pipeline construction job site requires that an electric motor just won’t provide.

3. They’re Incredibly Reliable

As mentioned above, air motors aren’t easily damaged, whether it is from a rapid reversal in rotation, extreme temperatures, continuous stalling, or overloading. Not even at elevated cycles.

When an air motor stalls, it won’t overheat or deteriorate like an electric motor will. They also don’t generate any current peaks upon start-up. The constant air injection and expansion keeps air motors cool throughout use, even when they’re working at maximum capacity and high speeds.

Reliability is crucial when you’re in the middle of laying down a pipeline. If you’re using a motor that has a tendency to overheat or generate current peaks, you’re risking an adverse reaction to the environment you’re working in.

Adverse reactions from unreliable pipeline construction equipment can result in severe injury or worse, death.

4. They Contribute to Job Productivity

Air motors don’t rely on an external control panel involving a protection system, i.e., circuitbreakers, contactors, variable speed drives, torque control, and so on. All they need to operate properly is an airflow output/pressure regulator.

This means that the overall installation and maintenance costs are reduced significantly. It also means that no special skills or authorizations are required to install replacement parts if necessary.

When your workers don’t have to wait for specialized personnel to come to diagnose and repair an issue or carry out the installation process, they can spend more time focusing on the job at hand. Additionally, they can fix any issues themselves, increasing their overall job productivity.

5. They Offer Precision Speed and Control

Air motors offer variable speeds at which they can operate,. Electric motors only offer certain speeds at a higher price.

To adjust the speed on an air motor, all you have to do is increase the air pressure to the motor.From there, both the speed and torque will adjust to where you want them to be.

Additionally, air motors will work efficiently throughout their entire lifecycle. This gives you the precision needed each day toget the results you want and to meet your construction deadlines.

Electric motors don’t offer the same precision, variable speeds, or control as air motors. They also decrease in efficiency over time and likely need multiple repairs. That means you’ll end up losing time and productivity on the job.

Invest in a GastAir Motor Today

Air motors come with a lot of advantages for dangerous jobs.Gast products, specifically air and gearmotors, are well known for their durability and reliability—which are two essential components you need when working on a pipeline construction project.

Gast is a prominent name amongindustrial industries, and they offer air motors inboth lubricated and non-lubricated options to fit all your pipeline construction (and non-pipeline construction) needs. Here at ĢƵ, we suggest lubricated air motors for volatile environments as they provide heat dissipation benefits.

Let us help you find the right pipeline construction equipment for your next job.Contact ustoday to learn more about our top of the line inventory and partners.

 

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Guide to Choosing the Right Hydraulic Pump /guide-to-choosing-the-right-hydraulic-pump/ Fri, 24 Apr 2020 19:27:25 +0000 /?p=5358 Guide to choosing the right hydraulic pump for your system

If you’re in the market for a new hydraulic pump, you may be a little overwhelmed by all of the different options in front of you. Between pump types, styles, fluids and all the specifications you need to follow, it can be a difficult task. Different applications have different needs and understanding how the design characteristics of hydraulic pumps influence each other can help you better fit the pump to the job.

Fortunately, we’ve compiled a guide to get you ready for a hydraulic pump purchase. Keep reading to learn more about different types and how to choose a hydraulic pump.

Types of Hydraulic Pumps

Hydraulic pumps use the principle of fluid displacement to convert mechanical energy into hydraulic energy, imparting it onto the gears of the pump. In general, the pump inlet creates a vacuum, using atmospheric pressure to pull the liquid in, out of the reservoir. Then the pump’s mechanical action, which varies by design, pushes the liquid through to the outlet and the rest of the hydraulic system. The pump does not generate pressure but creates flow.

Pumps can use positive displacement or non-positive displacement methods to generate this energy, which affects the rate of flow.

  • In a positive-displacement pump, a fixed amount of fluid is trapped and displaced. The volume of liquid stays constant, and pressure does not increase. A positive displacement pump works on low-pressure applications, and they are sometimes called hydrostatic pumps.
  • A non-positive displacement pump changes the velocity of the fluid as needed to create a continuous flow. This means that the pressure can vary with each cycle, but the maximum pressure is much higher than that of a positive displacement pump. Some pumps that follow this design are centrifugal and propeller pumps.

Most hydraulic pumps use positive displacement and include the following.

Gear Pumps

Gear pumps include internal and external types. In either configuration, two gears mesh together to carry fluid in between the teeth. These gears are usually straight spur, herringbone or helical styles. The drive shaft powers one gear, while the other idles and moves by linking up to the other. Since the chambers between the teeth are sealed, a vacuum forms when they come apart and pulls in the fluid from the inlet.

A gear pump tends to have high-efficiency levels when running at its maximum speed. There are several different design types when it comes to gear pumps.

Gear pumps include internal and external configurations

  • Internal gear pump: An internal gear pump, sometimes called a gerotor pump, is made up of two gears, one smaller than the other, usually with one or two fewer teeth in it. The outer gear has teeth pointing inward, while the inner gear has teeth pointing outward, so they mesh for part of the rotation. The flow of liquid moves through space inside of the gears. They create very little pulsation but lack high-pressure capabilities.
  • External gear pump:In an external gear pump, fluid moves around the outside of two interlocked gears. Liquid moves between the pump housing and the gears, which form a vacuum to pull liquid in from the inlet port. These pumps offer higher speeds and relatively quiet operation.
  • Axial-flow gear pump:An axial-flow gear pump, also called a screw pump, uses one, two or three screws to generate an axial flow. In two- and three-screw pumps, the rotors use intermeshing threads to carry the liquid. A single-screw pump moves it around between the rotor and the pump housing.This design offers very quiet operation since there is no pulsation or contact of metal parts.

Vane Pumps

In a vane pump, small vanes move in and out of a central rotor, usually offset for eccentricity, to create chambers that transfer the liquid through an oval- or crescent-shaped opening. The vanes extend outward past the edge of the central rotor and create the chambers when they push against the housing wall and extend with the natural curve of the space. Liquid is forced through the outlet when the space closes. A vane pump can follow fixed or variable displacement but has a relatively complex design compared to some other pump models.

Piston Pumps

A piston pump uses rotary power to create flow and is typically available in axial and radial types, which can offer fixed or variable displacement.

  • Inline axial pumps:In this design, pistons are arranged in a circle in a cylinder block, with an angled swashplate on one side and inlet and outlet ports on the other. As the block rotates, the pistons meet the angle of the swashplate, causing them to move in and out and creating space in the chamber. This action occurs near the inlet valve, which creates a vacuum to pull in liquid. By the outlet valve, the pistons are forced back in, pushing the liquid out. The variable-displacement model allows the swashplate to change its angle and, by extension, the size of the piston stroke and the space it creates.
  • Radial-piston pumps:Radial piston pumps have several different configuration options, including a change in piston shapes, variable and fixed displacement choices and valve types. For the most part, a radial pump is designed with pistons placed like wheel spokes around an eccentrically placed cam mounted on the drive shaft. As the drive shaft rotates, it moves the cam so the pistons push inward as it passes them. Springs on the pistons allow them to extend out as the cam moves further away. Each piston has an inlet and outlet port leading to its chamber, where valves control the intake and release of fluid.
  • Bent-axis pumps:In the bent-axis design, two parts of the pump meet at an angle. On one side, the drive shaft turns a cylinder block with pistons attached. These pistons match up to bores in the other side. As the block with the pistons rotates, the distance between the pistons and the valving surface changes, altering the amount of space in the chamber. On the other side of the mechanism, these chambers take in liquid as the pistons move out and force it through the outlet as the pistons push in. The angle of the two parts partially determines the degree of displacement.

Considerations and Features

Between power, noise, maximum pressure and other factors, choosing a hydraulic pump involves a lot of different considerations. You’ll have to think about your needs and how you’ll operate the pump. Here are some features you should consider when purchasing one:

Features you should consider when purchasing a hydraulic pump

1. Hydraulic Fluid Viscosity

Fluid viscosity refers to the thickness of the liquid in your pump. The viscosity of your fluid can influence how well a given hydraulic pump will perform and which one you should use. Most pumps will have a maximum kinematic viscosity rating associated with them, and you’ll want to stick to this number. A fluid with too low a viscosity can limit the pump’s efficiency and increase wear. A fluid that is too viscous can also decrease efficiency and cause mechanical problems.

2. Fluid Type

The fluid used in your hydraulic system should also match the pump’s specifications. Most pumps will work well with standard hydraulic fluid, which is usually based in mineral oil. It has inherently good lubrication properties with a higher boiling point than water. Other types of fluid that you may need for specific applications include:

  • Biodegradable:Many environmentally-sensitive applications use biodegradable hydraulic fluids to reduce risk in the event of spills. These fluids include those derived from vegetables, like soybean, sunflower and rapeseed oil. They are typically high in lubricity and are inherently anticorrosive, though they do oxidize quickly and can be contaminated by water. There are a fewthat address some of these issues but may have more specific system requirements. Farm equipment and marine work are examples of jobs that may require biodegradable fluids.
  • Phosphate ester:offers high thermal stability, lubrication and antiwear properties. Its primary use is in high-temperature applications where there is a risk of fire. Between high ignition temperatures, minimal oxidization and low heats for combustion, phosphate esters are hard to burn and can even self-extinguish. They are less viscous, however, and can be chemically aggressive on some seals and coatings. This kind of system can be expensive to maintain.
  • Water glycol:Water glycol fluids are another fire-resistant option in applications where this is a concern. Water glycolwater, a high molecular weight polyglycol, ethylene or diethylene glycol and an additive package. It is generally 38-45% water. The additives can offer characteristics like corrosion resistance, oxidation resistance and antiwear.

These fluids are not interchangeable with every pump, and finding one that works with your fluid needs is vital to choosing the best industrial hydraulic pump for your operation.

3. Flow Rate

Flow rate is calculated with:

  • Pump speed in revolutions per minute (RPM)
  • Pump efficiency in a percentage
  • Displacement value

Pumps typically have maximum flow ratings in gallons per minute or liters per minute, which tell you how much they can move and may determine its ability to meet your needs.

4. Power Curves/Torque Ratings

When looking at the power of a pump, we combine torque and rotational speed. Torque is a critical component of determining your power needs. The easiest method of choosing needed torque is by comparing a new machine with an existing one that performs a comparable job. Consider how much more work is going to be needed of the new machine and multiply it by the old one’s torque rating. If an old machine is not available, you’ll have to calculate the torque.

Torque is a critical component of determining the power needs of your hydraulic pump

Power curves can help you select the right pump by showing you a visual representation of how the power is affected by other specifications. It shows you how much power the pump demands at certain flow rates.

Remember that gasoline engines differ from electric motors because of the internal combustion engine’s torque-speed curve. Hydraulic pumps running on gasoline-powered engines need a higher power capacity than they would with an electric motor.

5. Speed

Operating speed looks at the revolutions per minute that the driveshaft makes. Different designs may offer higher or lower operating speeds.

6. Max Operating Pressure

Pumps usually have a maximum operating pressure listed in bars or pressure per square inch (PSI). Remember that a pump doesn’t create pressure. Any pressure is created by a load on the fluid. Loads placed on the fluid show up as pressure on the outlet, which is the maximum for the pump. This rating identifies where a pump can effectively withstand pressure without leaking or damaging the parts. Maximum operating pressure can vary widely across different pump designs.

7. Fixed Displacement Vs. Variable Displacement

Many types of hydraulic pumps are available in both fixed displacement and variable displacement configurations. These models differ in the amount of fluid that they displace.

  • For a fixed displacement model, each cycle results in moving the same amount of fluid.
  • A variable displacement pump is a little more complicated but can change factors such as flow rate and outlet pressure.

Variable displacement pumps are good for a wider variety of tools and projects, but fixed-displacement pumps work well in applications where they will be performing the same task repeatedly.

8. Maintenance Time and Costs

You’ll also want to factor in the maintenance considerations when purchasing a new hydraulic pump. Some are costlier than others to maintain, and staying on top of maintenance can help you extend your pump’s life and improve its performance.

Variable displacement pumps are generally more expensive to maintain due to their complexity. Some pumps have design properties that make them more adaptable to wear. Vane pumps, for example, are quite reliable since the vanes simply extend out as much as they need to if the casing starts to wear. External gear pumps are also known for being durable, but internal ones can be costly. Axial and bent-axis piston pumps are a little more complex to fix but tend to have long lifespans.

ĢƵ for Your Hydraulics Needs

Choosing a hydraulic pump is no easy task. It requires you to know a lot about your system’s demands and how different characteristics will interact with each other. Whether you know exactly what you need or may still need a little help, the experts at ĢƵ are ready to assist.

We’ve been in the business of hydraulics for over 70 years and take pride in our ability to support your company. Our staff is full of highly trained and certified technicians and engineers to help bring your hydraulics to life. We’ve worked in a wide variety of industries, from agriculture to power generation to transportation. Our line of services includes full assembly, testing and systems integration.

For more information on selecting the best industrial hydraulic pump for your business needs,contact one of our representatives today, or take a look at our selection ofhigh-quality Parker hydraulic pumps. Whatever you need to get your hydraulic power up and running, ĢƵ can help.

Contact ĢƵ for your hydraulic pump and industrial equipment needs

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COBOTS Vs. Industrial Robots: What’s the Difference? /cobots-vs-industrial-robots/ Fri, 10 Apr 2020 19:10:45 +0000 /?p=5351 cobots vs industrial robots: what's the difference?

As technology continues to advance, robotics is playing an increasingly important role in industrial operations. There are many different kinds of robotics solutions that today’s businesses use. One important distinction is the difference between robots and COBOTs. How are robots and COBOTs different?While typical industrial robots work on their own and fully take over a given task, COBOTs are collaborative robots. They work with people, not in place of them. COBOTs help to create a hybrid work environment that improves efficiency and safety across a wide variety of industries and tasks.

Some of the ways that cooperative work with robots helps are through:

  • Assistance:Traditional robots perform tasks without any human interaction or oversight, but some tasks are too complex for robots alone. That’s where COBOTs differ from industrial robots. COBOTs help human workers and assist them, to speed up tasks or take over monotonous or tedious work, leaving the more complicated stuff to the human workers.
  • Seamlessness:COBOTs use a variety of technologies that help them work with humans. With environment-sensing software, mobile programming and safe designs, these COBOTs can be near workers, while helping to improve their efficiency. COBOTS, intended to be in close contact with humans, put safety at the forefront of design.
  • Adaptability:The COBOT is typically easy to program and does not require any advanced coding capabilities. It is versatile, adjusting easily to different parts of a workplace and learning about its new environment.

COBOTs offer unique benefits and are useful across industries. They’re rising in popularity and can help businesses improve their efficiency in any number of ways.

Robotics in Manufacturing

From the automatons of ancient Greece to the rise of Numerical Computing and integrated circuits, robotics have come a long way. So has the idea of automation in manufacturing. Henry Ford is an essential figure in the history of automation. Ford cars were one of the first mass-produced items to use an assembly line. This concept restructured how workers would do their jobs for both skilled and unskilled labor., Christoffer Polhelm developed a machine to cut cogwheels with the help of hydropower. These men, along with several others in the industrial age, were part of bringing automation into manufacturing, improving the efficiency and changing the landscape of mass-produced items.

In the 1880s, Herman Hollerith developed another piece of technology that proved influential to the world of robotics. He came up with the Electric Tabulating Machine, a punch card system that analyzed holes and “non-holes” within a card. The United States Census even adopted this method by 1890, and it was a significant component to the start of IBM as a company.

Industrial robots tend to take on tasks that humans can't do or are unsafe

As the digital computer came around in the 1950s, things took another turn as information-processing systems could be automated alongside manufacturing. Numerical control also developed around this time, making more advanced programming possible with computer numerical controls (CNC). Shortly after, in the 70s, came the integrated circuit, or microchip, which enabled more advanced electrical circuitry in a small, mass-producible method.

In between these developments came a prototype of an industrial robot, built for a General Motors (GM) factory in 1961. Plenty more were installed in Ford factories in the following years, ramping up the hype about industrial robots. Many of the first robots were hydraulic or pneumatic and capable of handling larger loads than those on the assembly line but were not particularly fast. This situation created a perfect niche for faster electric robots that didn’t need to lift heavy items. They could repeat tasks at high speeds and shorten the cycle time.

These powerful technologies paved the way for modern industrial robots that could perform a wide variety of functions, including:

  • Welding
  • Painting
  • Assembly and disassembly
  • Palletizing
  • Packaging and labeling
  • Materials handling
  • Pick and place

Of all these tasks, industrial robots tend to take on tasks that humans can’t do or ones that would improve worker safety or efficiency if performed by a robot. Arc welding, for example, can involve hazards related to heat, fire and explosions, along with possible eye damage from ultraviolet light or the inhalation of dangerous substances. Even simpler tasks, like assembly or disassembly, can have high risks of injury, depending on the job. Lifting heavy objects or using sharp tools can cause harm if an employee makes a mistake.

Assigning these tasks to robots allows people to be safer overall and avoid the most harmful jobs. Plus, many of these tasks require extensive personal protective equipment (PPE) and safety precautions, which creates additional costs and liability concerns for the company. Robots eliminate many of these issues by taking over either the entire job or the more dangerous parts.

Another benefit of delegating to robots is that it frees up employees for other tasks that may be more suited for human work. The robots can take over repetitive, tedious tasks and allow employees to take over more skilled responsibilities. Programming and engineering are some of the jobs that workers can lean toward instead to improve the efficiency of the manual tasks.

What Are COBOTS?

All of those above features apply to traditional robots, but they typically apply to COBOTs as well. These little machines are ideal for marrying the work of humans and technology. They focus on collaboration and teamwork, with features to make workers’ jobs easier and faster without requiring any advanced programming knowledge. Some of the jobs they look to accomplish include those that are repetitive, hazardous or tedious for humans. Safety, versatility and assistance are key features in the design of a COBOT.

The COBOT is smart and learns on the job, understanding the movement of items and speeds as it adjusts to the world around it. And while a COBOT typically has lighter-weight load capacities, it offers exceptional agility and speed, perfect for tasks that require 100% accuracy and faster results.

Below are just some of the benefits that a COBOT can offer.

Benefits of cobots' assistance in industrial operations

1. Partnership and Collaboration With Humans

The COBOT works more like a partner than a fully autonomous robot. It can assist with a repetitive task such as picking an item up and placing it somewhere else. It might sit directly beside a person, instead of enclosed behind a safety fence. A COBOT has an intelligence to it, so it can learn about its environment and dynamic surroundings, working in close quarters with human workers.

The collaborative nature of COBOTs makes them easy to work with, while their ease of use reduces the need for advanced programming expertise for small changes, making them a flexible option. Working with people is a foundational aspect of COBOTs.

2. Ease of Use and Training

COBOTs are made to work with all humans — not just those who are programming experts. They are easy to operate for almost any employee, regardless of their technical skill or experience. Employees can even “train” the COBOTs. Often, they do this by merely manipulating the arms and walking it through the process. The COBOT then learns the steps and can replicate them. Many COBOTs even use advanced behavior-learning methods and artificial intelligence to adapt to the task at hand. These traits help make them usable by your everyday employees.

3. Easy Programmability

In addition to training and use, setting up and programming a COBOT is also easy. It doesn’t require advanced programming skills, and employees can reprogram the COBOT for plenty of different tasks.

4. Versatility and Functionality

You can’t pin COBOTs down to just one intended task. They can perform a wide range of jobs and combinations of them, including welding, assembly and pick-and-place. COBOTs move freely, with designs that are lightweight and easy to move. They can stay in one spot and help with repetitive tasks, or you can move them around the facility, with easy reprogramming options and learning capabilities to make the merge to a new environment smooth and productive. Different COBOT models are typically designed to specialize in certain areas of production. In the, for instance, we offer models like the M0609, intended for repetitive tasks at high speeds, the M1509 for heavy object handling and the M0617 for multi-tasking and long-range use. Many of these bots are 6-axis articulated collaborative robots with 360-degree joint movements.

5. Increased Safety

One feature that separates the COBOTs from industrial robots is their approach to worker safety. While industrial robots are often autonomous, they also tend to be isolated. They might be blocked off to keep them separated from workers for safety reasons. COBOTs include a variety of design features that make them ideal for use in close contact, such as smooth, rounded edges and advanced sensors. They monitor their surroundings to identify people in the area and can stop wherever they are in the production cycle if someone gets in the way.

In terms of their core functioning, COBOTs also increase safety by reducing the need for human operators to put themselves in dangerous situations. For example, by using a COBOT to apply a coat of paint, human operators can stay away from any hazardous fumes that some paints or coatings produce. A COBOT can also help reduce problems associatedwiththat create occupational hazards.

6. Fast Setup

The setup process for COBOTs often only takes a few hours. These bots mount onto many different surfaces and can even be moved throughout the facility as needed. With the fast reprogramming processes we discussed, this task allows you to move the COBOT as much or as little as needed.

7. Increased Productivity

The COBOT gets all the typical benefits you’d expect from a robot. It doesn’t get tired or hungry or try to get out of doing work. It focuses on the task at hand and can move more quickly and accurately than humans. Some COBOTs can even learn as they work, suggesting more efficient methods of getting the job done.

8. Cost-Effective

COBOTs are smaller than many industrial robots and can accomplish numerous tasks. With their wide variety of usage options and effects on productivity, COBOTs can offer significant benefits to a company’s bottom line.

Common Misconceptions About Collaborative Robotics

Common misconceptions about collaborative robotics

COBOTs offer many benefits, including improved efficiency and safety, but they do have their place. Some people get the wrong idea about what exactly a COBOT can do.

COBOTs are not supposed to replace workers. They are meant to assist and improve existing tasks. Remember that the key difference between industrial robots and collaborative robots is that industrial robots can entirely automate a process without human interaction, while COBOTs work with humans. COBOTs also cannot take on some of the heavy-duty manufacturing jobs that should be performed by an industrial robot. Industrial robots are still necessary for many applications, and COBOTs aren’t merely a lower-cost replacement.

Industries and Processes That Benefit

Due to their versatility and mobility, COBOTs are found in a wide range of industries. They can work with delicate electronics or aerospace parts, help move food items down an assembly line and tend to CNC machines. Nearly every industry, from pharmaceuticals to automotive parts and everything in between, can use COBOTs to improve processes.

Some of the tasks that a COBOT can assist with include:

  • Pick and place:This is an extremely repetitive task that is perfect for COBOTs, avoiding injury and mistakes that can happen with human workers. Pick and place involves moving an item from one location to another, typical in packaging and assembly line applications.
  • Packaging:Shrink-wrapping, assembling boxes and moving products are all tasks that a COBOT can accomplish.
  • Welding:COBOTs can eliminate the repetitive motions and occupational hazards of welding.
  • Machine tending:Machine tending involves placing an employee at a machine for long hours to address needs like tool changes or adding materials. COBOTs can free up that operator and tend to multiple machines at once.
  • Moving pallets:Some COBOTs, like, can even maneuver around a facility and deliver pallets to new locations.
  • Quality inspection:Between sensors, cameras and other attached technology, COBOTs can help employees inspect finished products.can be equipped with FANUC’s intelligence features, like iRVision, 3D Vision with FANUC 3D Area Sensor and FANUC Force Sensors.
  • Glue application:This is another repetitive task that a COBOT can perform.
  • Finishing:Grinding, polishing and other finishing tasks can cause a repeated vibrational force to the worker, forming another occupational hazard. COBOTs can eliminate this risk.

Improve Operations With COBOTs

As you can see, COBOTs are powerhouses for added productivity in the workplace. From eliminating repetitive tasks to offering faster, more accurate results with 6-axis industrial arms, they can improve operational performance in a myriad of ways. Plus, they can make the job safer for employees by taking over dangerous tasks.

If you think your operational procedures could use the help of a COBOT, call ĢƵ today. Our in-house engineers have the technical expertise to help you find and implement a COBOT in your business. We can help you install your COBOTs and teach you how to use them effectively. When you choose ĢƵ, you can rest easy with the knowledge that you are partnering with an industry leader with over 60 years of experience. To learn more about COBOTs and industrial robots and how they can work in your business,contact us today.

Cobots can improve operations - from eliminating repetitive tasks to offering faster, more accurate results

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Types of Industrial Vacuum Pumps /types-of-industrial-vacuum-pumps/ /types-of-industrial-vacuum-pumps/#comments Fri, 31 Jan 2020 00:00:50 +0000 /?p=5146 Types of Industrial Vacuum Pumps

Industrial vacuum pumps are designed to pump gasses and liquids out of sealed containers to create a vacuum. Though this technology has been , it has only recently expanded to a range of industries. From household electronics to aircraft equipment, vacuums are needed in countless applications. 

While vacuum pumps are all designed to create vacuums, different types of pumps create different outcomes. Pumps that work well in one environment or application may fail in another setting. Knowing the right type of vacuum pump for a specific application is essential to keep systems running properly.

Types of Vacuum Pumps

All vacuum pumps operate on the same principle — they remove air and gas molecules from a vacuum chamber. While all pumps are designed to accomplish this goal, their methods differ. 

Vacuum pumps are split into two primary classifications:

  • Positive displacement pumps create vacuums by acting on a constant volume of air and generate high vacuum with little flow.
  • Nonpositive displacement pumps accelerate air out of a system to create a vacuum at an inlet port but generate little vacuum with high flow.

positive-displacement-pumps

Many vacuum pumps are positive displacement pumps, and they are further divided by their function. Some of the mostcommon types of industrial vacuum pump systemsare:

1. Rotary Vane Pump

Rotary vane pumps are positive displacement pumps that work through the use of rotating vanes in a cylindrical case. As these vanes slide in and out around the eccentrically mounted rotor, the pump traps air and moves it from the inlet port to the outlet port, generating vacuum. In total, rotary vane pumps typically generate , though some two-stage designs gan generate up to 29.5 inHg vacuums. 

  • Advantages: Rotary vane pumps are effective, compact and inexpensive. Though these pumps are small compared to other types, they have a high flow capacity for their size and are much less expensive than pumps with similar vacuum levels. Additionally, they operate very smoothly and quietly without vibrating, generating as little as 45 dBA of sound.
  • Disadvantages: Rotary vane pumps are in the middle-ground of vacuum pumps ⁠— they aren’t as powerful as other types, like piston pumps. 
  • Applications: Because of their compact nature and efficacy, rotary vane vacuum pumps can be found in a , especially in environmental, medical and commercial industries. They are commonly used in air conditioning and aeration systems, but may also be found in food processing, surgical suction and even pond aeration applications.

2. Rocking Piston Pump

Rocking piston pumps are positive displacement pumps that use a rigidly mounted piston and an eccentric connecting rod. As the crankshaft rotates, the piston rocks back and forth, pushing and pulling air with an elastomeric cup serving as a seal. A single pump , while a two-stage design can generate up to 29 inHg.

  • Advantages: Without the wrist pin found in diaphragm units, rocking piston vacuum pumps are much lighter and more compact than many other options. They are also relatively quiet during operation, operating at sound levels as low as 50 dBA.
  • Disadvantages: Rocking piston pumps cannot generate much airflow — even the largest models have flow rates under 10 cfm.
  • Applications: Rocking piston pumps are commonly used in pond aeration systems, but their quiet operation makes them a good choice for noise-sensitive environments like medical, dental and laboratory applications. Rocking piston pumps are also used in beverage dispensing systems, automotive suspension systems and even paper counting machines. 

3. Reciprocating Piston Pump

Reciprocating piston pumps have one or more pistons attached to a rotating crankshaft. As the crankshaft turns, the pistons reciprocate, and the alternating piston action moves air to create a vacuum. These positive displacement pumps generate relatively high vacuums .

  • Advantages: Reciprocating piston pumps generate relatively high vacuums and work well in a wide variety of operating conditions. They also have long lifespans.
  • Disadvantages: The primary disadvantages of the reciprocating piston pump system are that they are heavier and more expensive than many other systems. They also have limited capacity and typically operate at higher noise levels than other systems.
  • Applications: Reciprocating piston pumps are best suited for applications in harsh conditions, making them ideal for volatile applications and the petrochemical, menthol and aromatic industries. 

4. Diaphragm Pump

In diaphragm pumps, the fluid chamber is sealed from the pumping mechanism. Instead, an eccentric connecting rod flexes a diaphragm inside this chamber, which generates the vacuum. Diaphragm pumps provide moderate vacuums, with single-stage versions , and two-stage units reaching 29 inHg.

  • Advantages: Diaphragm pumps have a low compression ratio with low flow, large diameter and short strokes. This means these types of pumps operate very quietly. They are also exceptionally reliable and cost-efficient.
  • Disadvantages: Diaphragm pumps produce somewhat lower vacuums compared to other positive displacement vacuum pumps.
  • Applications: These types of pumps are very popular in the medical industry due to their reliability and quiet operation. They are often used for blood pressure monitors, breast pumps, sterilizers, aspirators and various types of mobile equipment. They are also commonly found in air and water sampling, water purification and general laboratory equipment.

5. Dry Claw Pump

These positive displacement vacuum pumps use two claw-shaped rotors, which run in opposite directions. These rotors do not touch each other or the pump chamber, meaning that they sustain less wear over time.

dry-claw-pumps

  • Advantages: Dry claw vacuum pumps have long lifespans due to their low-wear designs. They also do not use lubrication, which eliminates contamination of processed substances. They are also some of the quietest pumps on the market.
  • Disadvantages: Dry claw pumps are heavy systems designed for industrial applications, so they are not suitable for smaller-scale applications. They also work poorly at higher altitudes.
  • Applications: Dry claw pumps are designed for industrial environments and are commonly found on production lines, pneumatic systems and central vacuum supply systems.

6. Liquid Ring Pump

Liquid ring pumps work using an eccentrically-mounted impeller with multiple blades. As the impeller rotates, it moves liquid inside of its case to form a liquid ring. The expansion of the air space during this rotation creates a vacuum, which is used to compress and discharge air at rapid speeds.

  • Advantages: Liquid ring pumps are effective at absorbing the heat generated during the compression process. The liquid in the system also serves as a way of trapping any powder or liquid in the air. These pumps are also known as some of the quietest in the industry, .
  • Disadvantages: Liquid ring pumps are larger in design and are best suited for large-scale industrial installations.
  • Applications: These pumps are most often used in industrial applications, most often in applications that benefit from the air-purifying properties of the liquid-ring design. Some examples include the chemical, environmental, mining, petrochemical and textile industries.

7. Rotary Screw Pump

Rotary-screw vacuum pumps are positive displacement pumps. In this design, two helically-shaped rotors turn in opposite directions, trapping air and moving it through the chamber to create a vacuum. Though this design allows for high airflow, it achieves relatively low vacuums .

  • Advantages: Unlike piston pumps, screw pumps work through a smooth, continuous motion, which means the pumps do not have the pulses often seen with piston-based designs. 
  • Disadvantages: Due to the size of the necessary parts, rotary screw pumps are cumbersome at smaller sizes. As a result, they are most often seen in larger installations. They also do not produce as much vacuum as piston-based designs and have lower inlet capacities. Additionally, screw pumps sometimes encounter issues with lubricant migrating into the pumping chamber over time, which can result in maintenance problems.
  • Applications: These pumps are often found in large-scale industrial applications that handle clean gasses.

High vs. Low Vacuum Pumps

In addition to the various types of industrial vacuum pump systems, pumps are also split into categories by the amount of vacuum they can generate. Levels of vacuum are divided into four levels defined by the level of pressure within the vacuum chamber. These are represented below in torr units of pressure, though mmHg is also commonly used. For reference, of atmospheric pressure. 

The categories of vacuum are as follows:

  • Low vacuum: Low vacuum is any pressure level above one torr. All vacuum pumps can achieve this level, and most mechanical vacuum pumps operate within this range. Also called a rough vacuum, the majority of industrial-level vacuum units are considered low volume vacuum pumps and generate this level of vacuum.
  • Medium vacuum: A medium vacuum has a pressure level between one and 10-3 torr. Most pumps providing this range are mechanical. Process application vacuum units are typically made to produce this level of vacuum — this includes vacuums made for spraying or gas removal processes.
  • High vacuum: High vacuum is indicated by pressures between 10-3 and 10-7 torr absolute — any lower than 10-7 torr is considered very high vacuum. High vacuum is only required in specialized industrial and lab applications and is often achieved through the use of non-mechanical vacuums. Very high vacuums are even more specialized, needed mostly in laboratory applications and space simulations.

How to Choose the Right Vacuum Pump

Choosing between the different types of vacuum pumps can be difficult with so many options available. The choice often comes down to a few factors, such as:

  • Level of vacuum: The level of vacuum needed is one of the primary factors to consider. These categories tell the user how much vacuum the pump can generate.
  • Usage: Larger units are typically designed and rated for continuous duty, while smaller units are made for intermittent duty. Smaller units applied in a continuous manner typically encounter functional limitations that decrease their vacuum generation capabilities.
  • Rate of removal: Pumps are flow rated based on the volume of air they can handle. High flow rates mean that the pumps can remove air more quickly.
  • Power requirement: Vacuum pumps typically require little power input, but not all pumps are made the same. Though the power requirement for a unit doesn’t necessarily affect functionality, it does affect your business’ power usage and efficiency. 
  • Time: If it is essential that a certain vacuum level is achieved within a specific time frame, a high volume vacuum pump will be the best option. If time is not important, a small pump will suffice.

Common Vacuum Pump Applications

Common Vacuum Pump Applications

Vacuum technology is everywhere in industry, with businesses relying on vacuums for a range of processes and production methods. Some common examples are:

  • Automotive: Vacuums are required in the function of vehicles and in their production and maintenance. Cable pressure and automotive suspension systems are often maintained using vacuum systems, while auto detailing and tire inflation equipment use vacuum pumps to build pressure for their systems.
  • Medical: Vacuum pumps are used in a wide range of applications throughout the medical industry. Various types of ventilation equipment and oxygen concentrators use pumps for respiratory therapy applications. Surgical teams also use vacuum pumps to power various types of equipment and sterilization systems. Even medical pumps themselves, including breast pumps, and suction units, use vacuum pumps.
  • Dental: The dental industry commonly uses a range of vacuum pumps in various applications. Dental compressors and portable dental equipment often use vacuum pumps to build pressure in systems, while vacuum ovens are used to mold implants.
  • Environmental: Air sampling and soil aeration equipment both use vacuum pumps to power their processes. Vacuum pumps are also an essential part of any air supply system or sewage aeration system.
  • Food and beverage: Food processing and water purification systems often use vacuums as part of their processes. From aeration and mixing to packaging, vacuums are used throughout this industry.
  • Agricultural: TheAgriculture industry often uses vacuum pumps in the development and application of agricultural sprays. Pest control equipment and crop sprayers are often powered by vacuum pumps. Milking equipment also uses vacuum pumps.
  • Electronics: Many electronics require vacuums to function. The most common example is the electric lamp — light bulbs require a vacuum in order to function, so a vacuum pump is needed to take gas from the bulb. Semiconductor production also requires the use of vacuums.
  • Arts and printing: Airbrushes, ink-jet printers, framing equipment and other staples of the printing arts are powered by vacuum pumps.

Choose ĢƵ

With so many industrial vacuum pump sizes and types available, it’s important to know your options. Different technologies can be used to generate a reliable flow of vacuum, but no single technology achieves optimal efficiency at every level of vacuum. The right type of vacuum pump will serve your application smoothly, while the wrong one may result in significant costs and future down-time. We know that the choices can be overwhelming, so ĢƵ is here to help.

For over 60 years, ĢƵ has been an industry expert in vacuum technology solutions, providing trusted expertise in selecting and installing solutions from a variety of manufacturers. We offer an extensive line of air-moving products from industry-leading manufacturers GAST and Atlas Copco., including Gast vacuum pumps, compressors, air motors, gear motors, vacuum generators, and regenerative blowers. By combining the two global leaders, the ĢƵ Solution incorporates a wide variety of vacuum pump models to choose from, ensuring you’ll be able to find the right one for your applications.

Whether you need a simple fix or a custom solution, ĢƵ can help with our team of experts and our global network of sales representatives, service facilities and distributors. Whether you’re located in the United States, Europe or China, we can help you get the parts and services you need.

Contact ĢƵ today to learn more about our fluid handling and motion control solutions, as well as our quality industrial parts and services.

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Custom Automation Equipment: How Robotics Are Transforming Manufacturing /how-robotics-are-transforming-manufacturing/ Mon, 25 Nov 2019 18:04:21 +0000 /?p=4999 Custom automation equipment: how robotics are transforming manufacturing

Automation and robotics are relatively new to human history yet have become integral parts of our daily operation. From automatic doors to surgical robotics, these technologies inundate nearly every industry. Automation equipment is particularly exciting for the manufacturing industry, with newer systems offering more comprehensive automation solutions. To understand the excitement surrounding the future of robotics in manufacturing, you have to understand what industrial automation means, how it developed and what it offers to modern manufacturing.

What Is Industrial Automation?

D.S. Harder, an engineering manager at the Ford Motor Company,to describe machines that completed tasks once done by humans on the automobile production line. The term has slightly evolved over time to refer to a technology that performs specific, pre-determined processes in response to feedback without human intervention. Automation is often confused with mechanization, which refers to the replacement of human labor by machines, though automation usually accompanies mechanization.

In the manufacturing industry, industrial automation refers to the use of computer or robot-based control systems that complete processes in a manufacturing setting. Automated manufacturing systems operate inside factories and complete operations that include material handling, processing, assembly and inspection. These duties are explained briefly below:

What is industrial automation

  • Material handling:These tasks are relatively simple, involving a robot moving material from one location to another. This could include machine loading and unloading, conveyor belt transfer, material arrangement and more.
  • Processing:As the name suggests, this task involves a robot performing a pre-determined process to alter a part, usually using a tool. This may include tasks such as welding, spray painting, grinding or polishing.
  • Assembly:Assembly is the arrangement and fixing of parts to complete a whole product. Robots are being increasingly used in the assembly process in order to reduce human labor and improve the speed of production.
  • Inspection:Inspection is the visual assessment of a complete product to determine whether it meets specifications. Robots are increasingly being used in this capacity, using sensors to compare the part with specifications more quickly and thoroughly than a human can.

The takeaway with robotic automation in manufacturing is that it covers a wide range of tasks with reduced human intervention. The more advanced the industrial robot system, the less human participation involved in that system.

A Brief History of Automation

The idea of automatic devices has been around for centuries. The first known description of an automatic mechanism was created by the Greek engineer., who created an idea for automatically-opening doors using a steam-powered system. Though this design never gained traction, Khalif of Baghdad included this idea and others in his ninth-century compilation called “The Science of Ingenious Mechanisms.” This text was used by the Arab world to explore the possibilities of automation through the following centuries, though much progress was lost in the Dark Ages.

The Renaissance saw a renewed interest in automation, and Khalif’s text served as the basis for exploration of this topic. The book inspired many Renaissance scientists and thought leaders, including Leonardo da Vinci, to engage with these ideas, culminating in the creation of automatons by Swiss craftsmen in the 18th century. Though these automatons were mere moving dolls that served primarily as sources of entertainment and aesthetic appeal, they were the first stepping stone toward modern automation.

The ideas of da Vinci and other Renaissance scientists further inspired inventors of the Industrial Revolution. These inventors responded to the increasing demand for production by turning to machinery and exploring the possibilities of automation. Most notable of these inventors was Nikola Tesla, who invented many robotic models, including a robotic boat. These ideas didn’t fully come to fruition in an industrial setting, however, until the 20th century.

The Modern History of Automated Robots in Manufacturing

The first exploration of robots in the 20th century was in the arts. A play called “Rossum’s Universal Robots” premiered in Prague in 1921, featuring robots that completed human work then revolted and destroyed the earth. The play created a fear of robots that has persisted. However, this didn’t stop others from picking up and exploring the idea further. Most famously, Isaac Asimov wrote extensively about the potential implications of the widespread use of robotics, developing the fundamental laws for robotics that are still used today. In fact, Asimov’s work inspired the inventors who developed the first automated industrial robots.

George Charles Devol invented the first industrial robot in 1954, then partnered with Asimov fan and entrepreneur Joseph F. Engelberger to create robotics company Unimation. The robot they created, the Unimate, was a simple single-arm robot. It was first installed in General Motor’s factory in Trenton in 1961 to serve as a die casting machine. From there, the robotic arm gained traction across multiple industries, doing basic material handling and processing.

Industrial robot arms continued to evolve through the ’60s and ’70s, advancing with new technologies like the computer and the integrated circuit. These robots were able to replace humans for heavy, dangerous or monotonous tasks, and by the end of the 1970s, the exploration and investment in robotics skyrocketed. The 1980s saw a significant slowdown in the adoption of robotics, primarily due to inappropriate installments, manufacturing errors and other issues that caused damage to several factories. Eventually, the use of robotics picked back up, and the invention and integration of sensors has helped robotics achieve widespread use in the 21st century.

Advantages and Disadvantages of Industrial Automation

Automation has been adopted in many industrial settings, and it’s not hard to see why. Automation solutions offer manufacturing companies a. Some of these advantages are explained in more detail below.

Advantages and disadvantages of industrial automation

1. Higher Productivity

Even the most productive workers have their limits, and employees need time to sleep, celebrate holidays and spend with their families. The same cannot be said for a robot. While factories need three shifts to run 24/7 with human employees, robots can accomplish the same without rest or shift changes. Additionally, robots can maintain a high level of speed and accuracy as they do not tire or lose attention throughout the day. These factors mean that a company can achieve significant improvements in productivity by implementing industrial automation solutions in their manufacturing processes.

2. Shorter Lead Times

Automation helps reduce the amount of time between a customer placing an order and the product being delivered to them. Instead of waiting for human laborers to complete the process from start to finish, automated machinery can complete the same tasks in shorter amounts of time. This allows companies to edge out competitors.

3. Higher Quality

Human error is always an issue when employing human workers. Humans are limited in their accuracy and may fatigue and lose attention throughout the day, reducing their ability to maintain a high level of precision. Robots do not encounter the same problem. By automating processes, companies can achieve a higher level of accuracy and uniformity in their production, resulting in better overall product quality.

4. Reduced Waste

Higher accuracy results in fewer mistakes and fewer mistakes mean less scrap. When a human laborer makes an error, this can result in a part being scrapped or material being wasted. Automated robotic equipment will not make these kinds of mistakes, resulting in less waste. This also helps reduce material costs for companies using automated equipment.

5. Higher Flexibility

When a process is changed on the assembly line, humans may require significant training to make the change. Even if the workers are quick to pick up the new process, training can take hours out of the day, resulting in lost productivity. Robots, on the other hand, only require a change in programming to alter their processes. As a result, automation makes the manufacturing process significantly more flexible and adaptable to change.

6. Higher Information Accuracy

Modern robotics and control equipment have begun to implement automated data collection in their essential processes. This kind of data allows manufacturers to collect key production information that can help maintain and improve processes significantly. Data monitoring of this type can help identify when a machine is encountering difficulties and may need maintenance. It can also help identify bottlenecks in the manufacturing process. In short, data collection provides decision-makers with facts, enabling them to make informed decisions about their processes.

Data monitoring can help identify machine malfunctions

7. Improved Safety

Typically, industrial automation is used to perform jobs that are repetitive, hazardous or involve dangerous or awkward tools. All of these factors increase the danger to workers. Repetitive tasks may bore the worker and cause them to lose attention and overlook a crucial safety step, while heavy, awkward tools are more likely to be dropped or mishandled and cause injury. Industrial automation takes over these types of tasks, making the production line safer for employees. This is especially important due to the United States’ Occupational Safety and Health Act of 1970 (OSHA), which makes worker safety one of the primary concerns of any company. In fact, OSHA is one of the primary drivers for the adoption of automation in industrial settings.

8. Reduced Labor Costs

Human labor is costly — between employee training, healthcare, worker’s compensation, bonuses, pension coverage, paid leave and holidays, employees can cost companies significant amounts of money. While it will always be necessary to invest in quality personnel, companies can be empowered to reduce or redistribute labor costs through automation. Automation handles all of the time-intensive, repetitive tasks effectively and efficiently, reducing the need for humans to take on these tasks. As a result, the company may need fewer employees or be empowered to redistribute employees to other locations or specialties within the company.

9. Mitigated Labor Shortages

Holidays, illnesses or economically-caused labor shortages are a serious problem for many companies that rely on human labor in their factories. Robots, however, can never get sick and will never opt to leave your company. This means that labor availability is more consistent for companies using automated machinery.

10. Lower Operating Costs

The above advantages combine to result in improved profits and lower operating costs for companies using automation. Reduced human labor and material costs reduce the overhead involved in the production, while improved product quality and production numbers mean that more quality products are being produced and sold. Even when considering the regular maintenance required for custom automated machinery, it pales in comparison to the cost savings and profit improvements that automated machinery offers.

These advantages make automation solutions in manufacturing a highly desirable option. However, while these advantages are impressive, other factors may be considered drawbacks:

  1. First is the initial investment associated with implementing automation — robotic automation equipment is extremely costly by itself, but the costs rise as you include customization and installation expenditures.
  2. Secondly, companies have to spend time and money on training employees on how to use this new equipment properly.
  3. Finally, worker displacement is a factor discussed by many when it comes to automation — while workers are often retrained and placed in safer working environments, losing one’s job to a machine may cause emotional stress, especially if it may result in geographic relocation.

The Future of Robotics in Manufacturing

Even as industrial robots serve essential roles in modern manufacturing, the technology involved continues to advance. For example, artificial intelligence is expected to be the next revolutionary technology to improve the capabilities of industrial robots, allowing the robots to learn, reason, solve problems and even understand language. Artificial intelligence of this nature could allow manufacturing robots to communicate and accept high-level instructions and even take verbal commands.

ĢƵ’s Robotic Solutions

Automation is the way of the modern world, especially in the manufacturing industry. The numerous advantages offered by automated machinery makes it a logical step for many manufacturing companies, and many companies with existing automation are choosing to explore advanced options to keep up with competitors. The key to a successful automation integration for companies, however, is a custom solution. If your company is interested incustom automation equipmentfor manufacturing, ĢƵ can help.

ĢƵ is an industry leader in industrial robotics. For over 60 years, we have provided expert guidance for clients seeking innovative motion control products and solutions. We are committed to delivering comprehensive solutions for our clients seeking pneumatic and electronic automation and can provide the most comprehensive selection of products and technologies to meet your needs.

ĢƵ offers excellent parts from top-quality manufacturers in the industry, and we employ in-house engineers who can help specify and evaluate the products you need for your applications. Whether you need high quality directional and process valves, actuators, grippers, air preparation, dryers, vacuum, or fittings, we can provide custom solutions at competitive prices. We even offer live customer support experts to help you with your machinery after installation.

If you need custom automated machinery for your industrial application, you can trust ĢƵ to offer the expertise and flexibility you need to achieve a quality automation integration.to learn more about our service offerings and how we can help you achieve your automation goals.

Contact ĢƵ for manufacturing robotic solutions

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What Are Cobots (Collaborative Robots)? /what-are-cobots/ Thu, 07 Nov 2019 17:31:58 +0000 /?p=4987 Collaborative robots, or cobots, are versatile, scaled-down industrial robots designed to work safely alongside humans. You might think of a cobot as a hardworking, extremely efficient coworker.

Cobots can perform high-precision tasks that robots traditionally could not do, and they are easy to program. Employees can learn how to operate and work with a cobot quickly and without special training. These affordable robots offer countless benefits for manufacturers, from improving worker safety to boosting productivity. Manufacturers in various industries currently use cobots forautomating the following tasks:

  • Metal fabrication
  • Packaging
  • CNC machining
  • Loading and unloading
  • Testing and inspection
  • Molding operations

Manufacturers around the world are embracing the use of robots to accelerate production and improve the work environment. According to the International Federation of Robotics (IFR), there areon average, globally. Industrial robots, such as cobots, are here to stay. The National Institute of Standards and Technology (NIST) predicts the industrial robot market will experienceby 2021.

Cobots are a major component of the Fourth Industrial Revolution. To keep up with competitors and enjoy a high return on investment (ROI), it’s worth considering cobots and what they can do for your company. We’ll explain the benefits of cobots, how they differ from traditional industrial robots, the different types of cobots and what the future holds. If you have questions about any of the types of industrial robots we offer at ĢƵ,, and we’ll be happy to assist you.

What’s the Difference Between Industrial Robots and Cobots?

Unlike traditional industrial robots, which are kept separate from workers for safety reasons, cobots are designed to work alongside humans safely. They can be placed in smaller spaces, such as next to humans in an assembly line, and they offer flexible solutions for manufacturers and workers. Cobots are available in a variety of shapes and sizes and come with safety features to meet your production needs while keeping employees out of harm’s way.

Overall, cobots differ from traditional industrial robots in that they are:

  • Lighter weight
  • More streamlined
  • Have a softer touch
  • Safe around coworkers
  • Easier to use
  • More affordable
  • Easier to maintain

What Are the Benefits of Cobots in Manufacturing?

Those who work in the manufacturing industry may be afraid that cobots are going to replace humans and eliminate manufacturing jobs. According to a 2016 study by the Organisation for Economic Cooperation and Development (OECD), only about. It’s important for supervisors and employees to understand that cobots are designed to assist humans and make their work more satisfying –– not replace them. Cobots exist to complete boring, repetitive and hazardous tasks so human workers can put their skills and talents to better use. When cobots and humans form a team, everyone benefits. Here are reasons to welcome cobots into your facility:

benefits of cobots in manufacturing

  • Easy to use:Cobots are engineered to be user-friendly. Therefore, manufacturers do not need to spend time or money learning and teaching complicated programming. You can integrate a cobot quickly, and you can expect to see positive results fast.
  • Increase worker satisfaction:Cobots make the perfect coworkers. They are built to do jobs that are dangerous or dull. Meanwhile, human workers can use their time and energy to complete more rewarding tasks.
  • Improve safety:Cobots complete repetitive tasks that could lead to strains or injuries in humans. Cobots also handle hazardous materials and chemicals, so humans don’t have to. Lastly, cobots are safe to share a workspace with because they are equipped with advanced safety features.
  • Reduce error:Cobots complete tasks that are prone to human error, and consistently deliver quality results. By performing with high accuracy and consistency, manufacturerswhen they use cobots. For example, a cobot can inspect auto parts for defects for hours on end without making a mistake, whereas a human would become tired after time and likely to miss a defective part.
  • Boost production:When employees wish they have a helping hand, cobots come to the rescue. Cobots areand won’t make mistakes. Also, cobots don’t need breaks, vacations or sick time. They can work 24/7, which allows you to produce more at a higher speed and meet your customers’ demands.
  • Boost performance:Humans and cobots make an excellent team. According to research from the Massachusetts Institute of Technology (MIT), humans and robots work faster and more efficiently when they work together rather than alone. Researchers found that workerswhen they worked with robots.
  • Affordable:You don’t have to spend money to add more floor space to make room for cobots. Cobots fit seamlessly into your existing layout and take up about as much room as a human. Also, they’ll work for you around the clock and ask for little in return. For example, if you lease aDoosan M1013 for $712 a month, and if the cobot works 744 hours a month, that’s equivalent to paying the cobot $0.95 an hour. Overall, cobots are a smart investment.
  • Save money:With cobots, you’ll. First, you’ll experience greater efficiency, which means fewer operating costs. You’ll also have fewer errors to pay for, and you’ll reduce insurance costs and the cost of workplace injuries. Lastly, you can reduce the number of employees needed to complete unskilled tasks.
  • Competitive edge:With a higher output, consistent quality and lower overhead costs, you’ll zip past competitors with cobots on the team.
  • Mobility:Cobots are lightweight and easy to move, so you can put them to work anywhere in the facility without needing to change the layout.

What Are the Types of Cobots?

types of collaborative robots

The(ISO) defines:

  • Speed and separation monitoring
  • Hand-guiding
  • Safety-rated monitored stop
  • Power and force limiting

Manufacturers may focus on power and force limiting operation. Power and force limited application allows collaboration between humans and robots because cobots in this category are equipped with sensors that prevent injury. At ĢƵ, we’ve partnered with some of the best names in the industry to supply customers with the highest quality cobots. Here are the different types of cobots we currently offer. If you don’t find what you’re looking for, contact us. We’ll find a solution for your automation needs.

1. Doosan Robotics

Doosan Robotics created cobots that are highly intuitive, efficient and easy to use. Doosan cobots feature a range of accessories to maximize production and meet your unique specifications. With Doosan cobots, you can expect superior performance with complex tasks, theand high precision. Employees will appreciate the user-friendly, lightweight touchscreen control when it’s time to put a Doosan cobot to work. At ĢƵ, we carry:

  • M0609:Theis designed to perform repetitive tasks in limited spaces at high speeds.
  • M1013:Theand offers great versatility and can be used for any application.
  • M1509:If you need to give workers a break from physically demanding work,. This model is perfect for working alongside humans to handle heavier objects.
  • M0617:Do you need a cobot with a long reach? Consider, which features the industry’s largest reach radius of 1.7 meters. The M0617 model is the most efficient Doosan cobot for handling long-range tasks or operating multiple tasks.

2. MIR Cobots

If you need a versatile cobot that can zoom around the warehouse to transport heavy pallets without colliding into objects or workers, consider Mobile Industrial Robot (MIR) cobots. You can program MIR cobots toor collect and deliver carts wherever you need them to go. MIRs are easy to program, so you can change routes or layout whenever you need to, and quickly reprogram your MIR to adjust to the change. Simply communicate with MIRs and tell them where to go via your smartphone, tablet or computer.

MIR cobots can tranport heavy loads

Another bonus of bringing a MIR cobot onto the team is you no longer have to ask employees to transport pallets. Instead, you can ask human workers to complete more fulfilling tasks that boost production.

MIR cobots move products from the assembly lines immediately to optimize workflow. With 360-degree visual protection, MIRs move along safely. Lastly, they can be equipped with various tools such as pallet lifts or robot arms to perform an array of tasks efficiently. Theranging from 220 pounds to 2,200 pounds.

3. OnRobot Robotics

For automated end-of-arm tooling solutions, consider OnRobot. OnRobot offers state-of-the-art. Convenient to program and install, OnRobot boosts efficiency whether you need automated assembly, surface finishing, machine tending or other collaborative applications. At ĢƵ, you’ll find the following OnRobot models:

  • ĢƵ2 and ĢƵ6 Collaborative Grippers:The ĢƵ2 and ĢƵ6 Collaborative Grippers do not need external cables and feature dual grippers and customizable fingertips. These end-of-arm tools offer lightning-speed installation and easy programming to. You can apply OnRobot grippers in machine tending, packaging and palletizing, assembly, pick and place and more.
  • Hex Force/Torque (F/T) Sensor:The Hex F/T Sensor addsthe sense of touch to your robot. Featuring an intuitive user interface, OnRobot sensors do not require programming skills, and can be quickly attached to most industrial robot arms. Use the Hex F/T Sensor to assist with tasks such as assembly, surface finishing, quality testing and inspections.
  • ĢƵ2-FT Gripper:The ĢƵ2-FT Gripper features force and torque sensors at the fingertips. These intelligent grippers detect the risk of slipping before it happens and enable precise machine tending, assembly jobs and more. The ĢƵ2-FT Gripper is your go-to end-of-arm tool if you wish to automate high-precision assembly tasks.
  • Gecko Gripper:The Gecko Gripperattaches to flat solid or porous objects and picks them up without an air system. Featuring instantaneous and precise gripping, the Gecko Gripper is ideal for pick and place applications.
  • VG10 Vacuum Gripper:The VG10 Vacuum Gripper doesn’t need external cables or an air supply to handle a variety of objects. Featuring a dual grip with individual vacuum channels, you can have the VG10 working in your production line straight out of the box in less than 30 minutes.
  • Quick Changer:The Quick Changer is aneasy-to-use locking mechanism that enables fast and simple change of tools. Featuring the lowest weight and height in its class, the OnRobot Quick Changer is the perfect accessory for cobots.

4. FANUC Robotics

FANUC is anthat specializes in creating innovative robotic arms for manufacturers. With over 100 models of robots, FANUC has just about every kind of robotic technology, including cobots, needed to complete any manufacturing task. Theis FANUC’s collaborative robot designed to work safely next to humans in a shared workspace. The CR-35iA stops what it’s doing if it comes into contact with its human operator, and is designed to be as precise and reliable as all of FANUC’s industrial robots. Consider incorporating the CR-35iA to automate your assembly line.

What Is the Future of Cobots in Manufacturing?

Cobots have a bright future in the world of manufacturing. Cobots are lightweight, flexible, mobile and can work next to humans safely. For these reasons, and because the global economy is becoming more competitive, we can assume cobots are here to stay. Also, considering how affordable cobots are compared to larger robots and the numerous benefits they offer, we can expect to see them continue to grow in popularity.

Companies are willing to invest in robotics that increase productivity and quality while cutting operating costs. In 2018, for example, the Robotic Industries Association reported record levels of robots, or, shipped to North America. Globally, robot sales areover the next decade into the billions.

Why Choose ĢƵ for Industrial Robots and Cobots?

If you work in manufacturing and are looking to increase your ROI, consider incorporating industrial robots into your workforce. No matter what industry you work in, you face tough competition across the globe. Industrial robots and cobots speed up production without sacrificing quality or accuracy –– all while reducing the need to hire more workers. What more could a company ask for?

Nevertheless, purchasing cobots for your business is still a big investment. You need a company you can trust to supply you with state-of-the-art technology and exceptional customer support. We’re here to help you get business rolling.

At, we’ve been experts in the motion control and fluid handling industries for more than half a century. As a designer, manufacturer, seller and servicer of motion control solutions, we understand what it takes to integrate advanced robots into your facility successfully. We are solution-driven innovators with a passion for applying the latest technologies to help our customers succeed. We distribute products from names like Doosan and MIR, and we can also create robotics to meet your needs. Our in-house engineers are ready to provide custom cost-saving solutions and work with you through projects from beginning to end. No matter what type of automation you need, we’ll help you bring your business into the future and give you a sharp competitive edge. For more information,!

Choose ĢƵ for industrial robots and cobots

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